Finite Element Analysis of Edge Fracture of Electrical Steel Strip in Reversible Cold Rolling Mill

2012 ◽  
Vol 36 (12) ◽  
pp. 1619-1625
Author(s):  
Sang Min Byon
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Cold Rolling ◽  
Rolling Mill ◽  
Electrical Steel ◽  
Steel Strip ◽  
Cold Rolling Mill ◽  
Element Analysis ◽  
Edge Fracture

Temperature Field Analysis of the Main Bearing of Cold Rolling Mill by Finite Element Method

1996 ◽  
Author(s):  
Xiao Qiao Ye ◽  
Zhong Ping Chen ◽  
Yuan Ke Lee ◽  
Jun Yu
Keyword(s):  
Finite Element ◽  
Cold Rolling ◽  
Rolling Mill ◽  
Roller Bearing ◽  
Field Analysis ◽  
Cold Rolling Mill ◽  
Main Bearing ◽  
Element Analysis ◽  
Tapered Roller Bearing ◽  
Tapered Roller

Abstract The temperature distribution of a 4-row tapered roller bearing in 1700mm cold rolling mill is studied by finite element analysis. A mathematical model of heat transfer and the boundary conditions of the bearing system are given. The results of temperature measurement in the bearing show a satisfactory agreement with the calculated results.

3D Finite Element Analysis of Rolling Mill Bearings

1989 ◽  
Author(s):  
L. Yuanke ◽  
C. Guanwei ◽  
Y. Jun ◽  
Z. Qigui ◽  
Z. Caiyun
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Load Distribution ◽  
Rolling Mill ◽  
Contact Problems ◽  
Cold Rolling Mill ◽  
Rolling Bearings ◽  
Element Analysis ◽  
Distribution State ◽  
Work Rolls

Abstract The analysis and computation on stress and load-distribution state of rolling bearings via finite element method is one of the major studies on rolling bearings. This finite element analysis is much more complicated than that of common structures because of the contact problems existed in it and most of them can not be treated as plane prolems. This paper not only discusses the basic method of 3D contact finite element analysis and its solving technique in terms of the characteristics of four-row taper roller bearings attached to cold-rolling-mill work rolls, but also presents a simplified analytical model and computing results. The load-distribution curve under different working conditions is illustrated too in this paper.

Finite Element Analysis of Main Stand of Ф140 Pipe Rolling Mill and Split Casting

2013 ◽  
Vol 690-693 ◽  
pp. 2327-2330
Author(s):  
Ming Bo Han ◽  
Li Fei Sun
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Rolling Mill ◽  
Analysis Model ◽  
Element Analysis ◽  
Pipe Rolling ◽  
Full Load ◽  
Finite Element Software ◽  
Theoretical Position ◽  
Technical Requirements

By using finite element software, the paper establishes the main stand analysis model of the Ф140 pipe rolling mill and provides the model analysis of main stand in cases of full load. Verify the design of main stand fully comply with the technical requirements .In this paper, it provides the theoretical position of split casting and welding method using electric slag welding.

scholarly journals Silicon Steel Strip Profile Control Technology for Six-High Cold Rolling Mill with Small Work Roll Radius

Metals ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 401
Author(s):  
Hainan He ◽  
Jian Shao ◽  
Xiaochen Wang ◽  
Quan Yang ◽  
Xiawei Feng
Keyword(s):  
Cold Rolling ◽  
Rolling Mill ◽  
Steel Strip ◽  
Work Roll ◽  
Rolling Process ◽  
Silicon Steel ◽  
Cold Rolling Mill ◽  
Strip Profile ◽  
Profile Control ◽  
Small Work

Due to the requirement of magnetic properties of silicon steel sheets, producing high-precision size strips is the main aim of the cold rolling industry. The tapered work roll shifting technique of the six-high cold rolling mill is effective in reducing the difference in transverse thickness of the strip edge, but the effective area is limited, especially for a high crown strip after the hot rolling process. The six-high mill with a small work roll size can produce a strip with higher strength and lower thickness under a smaller rolling load. At the same time, the profile of the strip can be substantially improved. By advancing a well-established analytical method, a series of simulation analyses are conducted to reveal the effectiveness of a small work roll radius for the strip profile in the six-high cold rolling process. Through the analysis of flattening deformation and deflection deformation on the load, the change rule of the strip profile produced by the work roll with a small roll diameter can be obtained. Combined with theoretical analysis and industrial experiments, it can be found that the improvement effect of the small work roll radius on the profile of the silicon strip is as significant.

More from the Mill

2000 ◽  
Vol 122 (10) ◽  
pp. 82-87
Author(s):  
Michael Valenti
Keyword(s):  
Cold Rolling ◽  
Control Systems ◽  
Rolling Mill ◽  
Space Shuttle ◽  
State Of The Art ◽  
Steel Strip ◽  
Cold Rolling Mill ◽  
Automated Control ◽  
The World

This article focuses on the launch of Sputnik that transfixed the world by Carpenter Technology Corp. By incorporating advanced processing equipment, including a rolling mill, shape controller, annealing furnaces, wet grinders, and leveler with state-of-the-art automated control systems, Carpenter has improved the productivity and quality of its high value strip at a time when Space Shuttle launchings are taken in stride. The Carpenter specialty strip facility installed a cold rolling mill designed by Joseph Frohling GmbH of Olpe, Germany, in November last year, to increase rolling capacity and guarantee that the steel strip it produces meets the desired shape and thickness. In the Frohling mill, strip passes between two working rolls that reduce its thickness to sizes between 0.150 and 0.008 inch, at speeds up to 1500 feet per minute. Carpenter also installed three Ebner vertical annealing furnaces. Coiled strip on mandrels is unwound through each furnace, annealed, then rewound continuously to promote productivity.

Finite Element Analysis of the Influence of Balance Mode on Rolling Mill Universal Spindle Strength

2014 ◽  
Vol 548-549 ◽  
pp. 449-453 ◽  
Author(s):  
Zhi Qiang Guo ◽  
Ze Lu Xu
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Mechanical Model ◽  
Rolling Mill ◽  
Loading Condition ◽  
Equivalent Stress ◽  
Bending Moment ◽  
Element Model ◽  
Element Analysis ◽  
Universal Spindle

For the problem of balance bearing of universal spindle in rolling mill being prone to damage, the paper established mechanical model and finite element model of universal spindle. The paper has analyzed that the shear and bending moment in the middle of the shaft is the largest. The fillet near shoulder of balance bearing of the spindle is dangerous part. In order to reduce principal stress of universal spindle caused by moment, the paper improved balance mode of the spindle. The equilibrant was applied from in one place of shaft to put in two places. After optimizing, equivalent stress of the spindle is slight smaller than before under the same loading condition, which illustrates that the strength of the spindle is appropriately improved. Although the effect is not obvious, this has played a guiding role for the optimization of balance mode of universal spindle.

scholarly journals Investigation and Optimization of Load Distribution for Tandem Cold Steel Strip Rolling Process

Metals ◽  
2020 ◽  
Vol 10 (5) ◽  
pp. 677 ◽  
Author(s):  
Xin Jin ◽  
Changsheng Li ◽  
Yu Wang ◽  
Xiaogang Li ◽  
Yongguang Xiang ◽  
...  
Keyword(s):  
Genetic Algorithm ◽  
Cold Rolling ◽  
Prediction Model ◽  
Load Distribution ◽  
Rolling Mill ◽  
Fitness Function ◽  
Steel Strip ◽  
Rolling Process ◽  
Cold Rolling Mill ◽  
Tandem Cold Rolling

In order to improve the cold rolled steel strip flatness, the load distribution of the tandem cold rolling process is subject to investigation and optimization. The strip deformation resistance model is corrected by an artificial neural network that is trained with the actual measured data of 4500 strip coils. Based on the model, a flatness prediction model of strip steel is established in a five-stand tandem cold rolling mill, and the precision of the flatness prediction model is verified by rolling experiment data. To analyze the effect of load distribution on flatness, the flatness of stand 4 is calculated to be 7.4 IU, 10.6 IU, and 16.8 IU under three typical load distribution modes. A genetic algorithm based on the excellent flatness is proposed to optimize the load distribution further. In the genetic algorithm, the classification of flatness of stand 4 calculated by the developed flatness prediction model is taken as the fitness function, with the optimal reduction of 28.6%, 34.6%, 27.3%, and 18.6% proposed for stands 1, 2, 3, and 4, respectively. The optimal solution is applied to a 1740 mm tandem cold rolling mill, which reduce the flatness classification from 10.8 IU to 3.2 IU for a 1-mm thick steel strip.

The Simulation of Rolling Process of Wire with Y-Type Roller

2014 ◽  
Vol 602-605 ◽  
pp. 709-712
Author(s):  
Jin Hong Ma ◽  
Bin Tao ◽  
Xiao Han Yao
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Rolling Mill ◽  
Three Dimensional ◽  
Rolling Process ◽  
Stress And Strain ◽  
Analysis Software ◽  
Element Analysis ◽  
The Finite Element Analysis ◽  
Three Dimensional Models

Y-Type rolling mill with three roller is a new kind of wire mill.The three-dimensional models of rolling are established by Pro/E. Based on the finite element analysis software ANSYS/LS-DYNA, the rolling process of wire by Y-type rollers is simulated. The rolling piece movement is analysed. Stress and strain of Y-type roller are also analysed.

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