Analysis on Surface Temperature Field of Ultra-High Speed Grinding

Author(s):  
S.X. Yuan ◽  
W.Y. Tian ◽  
Guang Qi Cai
2006 ◽  
Vol 304-305 ◽  
pp. 131-135 ◽  
Author(s):  
S.X. Yuan ◽  
Wen Yuan Tian ◽  
Guang Qi Cai

In this paper a theoretical model of grinding force in Ultra-high speed grinding (UHSG) is deduced. Considering the strength decreasing and softening of workpiece material after it is heated, the theoretical formulae for calculating grinding force are established. Qualitative analysis is proceeded on the proportion coefficient changing with the increase of grinding speed. At last, some simulative calculations are proceeded according to grinding temperature model and some useful conclusions are obtained.


Author(s):  
Yao Wu ◽  
Pan Lu ◽  
Feihong Lin ◽  
Wencheng Bao ◽  
Meina Qu ◽  
...  

Materials ◽  
2020 ◽  
Vol 13 (14) ◽  
pp. 3206
Author(s):  
Xuehui Chen ◽  
Xin Xu ◽  
Wei Liu ◽  
Lei Huang ◽  
Hao Li ◽  
...  

This paper studies the compound effect of liquid medium and laser on the workpiece and analyses the law of material surface temperature change during the processing. Taking 7075-T6 aluminum alloy as the research object, the surface temperature field of aluminum alloy processed using water-jet-assisted laser machining under different process parameters was simulated using finite element software. In addition, the temperature field of the material surface was detected in real-time using the self-built water-jet-assisted laser machining temperature field detection system, and the processing results were observed and verified using an optical microscope, scanning electron microscope, and energy spectrum analyzer. The results show that when the water jet inflow angle is 45°, the heat-affected area of the material surface is the smallest, and the cooling effect of the temperature field of the material surface is better. Considering the liquidus melting point of 7075 aluminum alloys, it is concluded that the processing effect is better when the water jet velocity is 14 m·s−1, the laser power is 100 W, and the laser scanning speed is 1.2 mm·s−1. At this time, the quality of the tank is relatively good, there are no cracks in the bottom of the tank, and there is less slag accumulation. Compared with anhydrous laser etching, water-jet-assisted laser etching can reduce the problems of micro-cracks, molten slag, and the formation of a recast layer in laser etching and improve the quality of the workpiece, and the composition of the bottom slag does not change. This study provides theoretical guidance and application support for the selection and optimization of process parameters for water-jet-assisted laser etching of aluminum alloy and further enriches the heat transfer mechanism of multi-field coupling in the process of water-jet-assisted laser machining.


2005 ◽  
Vol 291-292 ◽  
pp. 67-72 ◽  
Author(s):  
M. Ota ◽  
T. Nakayama ◽  
K. Takashima ◽  
H. Watanabe

There are strong demands for a machining process capable of reducing the surface roughness of sliding parts, such as auto parts and other components, with high efficiency. In this work, we attempted to grind hardened steel to a mirror-like surface finish with high efficiency using an ultra-high speed grinding process. In the present study, we examined the effects of the work speed and the grinding wheel grain size in an effort to optimize the grinding conditions for accomplishing mirror-like surface grinding with high efficiency. The results showed that increasing the work speed, while keeping grinding efficiency constant, was effective in reducing the work affected layer and that the grinding force of a #200 CBN wheel was lower than that of a #80 CBN wheel. Based on these results, a high-efficiency grinding step with optimized grinding conditions was selected that achieved excellent ground surface quality with a mirror-like finish.


1994 ◽  
Vol 60 (9) ◽  
pp. 1294-1298
Author(s):  
Masayuki TAKAHASHI ◽  
Shyuji UEDA ◽  
Toshiji KUROBE

2020 ◽  
Vol 107 (7-8) ◽  
pp. 3581-3592
Author(s):  
Tao Liu ◽  
Zhaohui Deng ◽  
Lishu Lv ◽  
Jun Yi ◽  
Shuailong She ◽  
...  

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