Analysis and Finite Element Method Simulation of Rear Sub-Frame Hydroforming Process

2011 ◽  
Vol 130-134 ◽  
pp. 191-194
Author(s):  
Zhou De Qu
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Automotive Industry ◽  
Thickness Distribution ◽  
Tube Hydroforming ◽  
Finite Element Method Simulation ◽  
Element Analysis ◽  
Hydroforming Process ◽  
Deformation Behaviors ◽  
Element Method

The recent application of tube hydroforming in the automotive industry demands finite element analysis, since it is rapidly being used as an effective tool for the evaluation of the design of hydroforming processes. In this paper the formability of rear sub-frame in car body with tube hydroforming is studied. The comparison of various feeding and pressure on the hydroforming process is evaluated utilizing Finite Element Method to obtain detailed information on the deformation behaviors in hydroforming of rear sub-frame. It has been shown that optical leading paths such as axial feeding and internal pressure can quantify the circumferential thickness distribution in the rear sub-frame tube periphery.

Towards Predicting Relative Belt Edge Endurance With the Finite Element Method

1990 ◽  
Vol 18 (4) ◽  
pp. 216-235 ◽  
Author(s):  
J. De Eskinazi ◽  
K. Ishihara ◽  
H. Volk ◽  
T. C. Warholic
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Three Dimensional ◽  
The Finite Element Method ◽  
Shear Deformations ◽  
Element Analysis ◽  
Vertical Loading ◽  
Predicted Values ◽  
Element Method

Abstract The paper describes the intention of the authors to determine whether it is possible to predict relative belt edge endurance for radial passenger car tires using the finite element method. Three groups of tires with different belt edge configurations were tested on a fleet test in an attempt to validate predictions from the finite element results. A two-dimensional, axisymmetric finite element analysis was first used to determine if the results from such an analysis, with emphasis on the shear deformations between the belts, could be used to predict a relative ranking for belt edge endurance. It is shown that such an analysis can lead to erroneous conclusions. A three-dimensional analysis in which tires are modeled under free rotation and static vertical loading was performed next. This approach resulted in an improvement in the quality of the correlations. The differences in the predicted values of various stress analysis parameters for the three belt edge configurations are studied and their implication on predicting belt edge endurance is discussed.

Tire Cornering Simulation Using an Explicit Finite Element Analysis Code

1998 ◽  
Vol 26 (2) ◽  
pp. 109-119 ◽  
Author(s):  
M. Koishi ◽  
K. Kabe ◽  
M. Shiratori
Keyword(s):  
Finite Element Method ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Test System ◽  
Experimental Results ◽  
The Finite Element Method ◽  
Element Analysis ◽  
Explicit Finite Element ◽  
Explicit Finite Element Analysis ◽  
Element Method

Abstract The finite element method has been used widely in tire engineering. Most tire simulations using the finite element method are static analyses, because tires are very complex nonlinear structures. Recently, transient phenomena have been studied with explicit finite element analysis codes. In this paper, the authors demonstrate the feasibility of tire cornering simulation using an explicit finite element code, PAM-SHOCK. First, we propose the cornering simulation using the explicit finite element analysis code. To demonstrate the efficiency of the proposed simulation, computed cornering forces for a 175SR14 tire are compared with experimental results from an MTS Flat-Trac Tire Test System. The computed cornering forces agree well with experimental results. After that, parametric studies are conducted by using the proposed simulation.

scholarly journals Shape Sensing of a Complex Aeronautical Structure with Inverse Finite Element Method

Sensors ◽  
2021 ◽  
Vol 21 (4) ◽  
pp. 1388
Author(s):  
Daniele Oboe ◽  
Luca Colombo ◽  
Claudio Sbarufatti ◽  
Marco Giglio
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Boundary Conditions ◽  
Strain Field ◽  
Element Analysis ◽  
Inverse Finite Element Method ◽  
Shape Sensing ◽  
Definition Of ◽  
High Level ◽  
Element Method

The inverse Finite Element Method (iFEM) is receiving more attention for shape sensing due to its independence from the material properties and the external load. However, a proper definition of the model geometry with its boundary conditions is required, together with the acquisition of the structure’s strain field with optimized sensor networks. The iFEM model definition is not trivial in the case of complex structures, in particular, if sensors are not applied on the whole structure allowing just a partial definition of the input strain field. To overcome this issue, this research proposes a simplified iFEM model in which the geometrical complexity is reduced and boundary conditions are tuned with the superimposition of the effects to behave as the real structure. The procedure is assessed for a complex aeronautical structure, where the reference displacement field is first computed in a numerical framework with input strains coming from a direct finite element analysis, confirming the effectiveness of the iFEM based on a simplified geometry. Finally, the model is fed with experimentally acquired strain measurements and the performance of the method is assessed in presence of a high level of uncertainty.

scholarly journals Finite Element Method modeling of Additive Manufactured Compressor Wheel

2021 ◽  
Author(s):  
Márton Tamás Birosz ◽  
Mátyás Andó ◽  
Sudhanraj Jeganmohan
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Finite Element Method Simulation ◽  
Element Model ◽  
Tensile Tests ◽  
Raw Material ◽  
Isotropic Hardening ◽  
Compressor Wheel ◽  
Material Extrusion ◽  
Element Method

AbstractDesigning components is a complex task, which depends on the component function, the raw material, and the production technology. In the case of rotating parts with higher RPM, the creep and orientation are essential material properties. The PLA components made with the material extrusion process are more resistant than VeroWhite (material jetting) and behave similarly to weakly cross-linked elastomers. Also, based on the tensile tests, Young’s modulus shows minimal anisotropy. Multilinear isotropic hardening and modified time hardening models are used to create the finite element model. Based on the measurements, the finite element method simulation was identified. The deformation in the compressor wheel during rotation became definable. It was concluded that the strain of the compressor wheel manufactured with material extrusion technology is not significant.

A numerical approach based on finite element method for the wrinkling analysis of dielectric elastomer membranes

2021 ◽  
pp. 1-37
Author(s):  
Guoyong Mao ◽  
Wei Hong ◽  
Martin Kaltenbrunner ◽  
Shaoxing Qu
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Thickness Distribution ◽  
Numerical Approach ◽  
Dielectric Elastomer ◽  
Equivalent Model ◽  
Maxwell Stress ◽  
Buckling Mode ◽  
Post Buckling ◽  
Element Method

Abstract Dielectric elastomer (DE) actuators are deformable capacitors capable of a muscle-like actuation when charged. When subjected to voltage, DE membranes coated with compliant electrodes may form wrinkles due to the Maxwell stress. Here, we develop a numerical approach based on the finite element method (FEM) to predict the morphology of wrinkled DE membranes mounted on a rigid frame. The approach includes two steps, I) pre-buckling and II) post-buckling. In step I, the first buckling mode of the DE membrane is investigated by substituting the Maxwell stress with thermal stress in the built-in function of the FEM platform SIMULIA Abaqus. In step II, we use this first buckling mode as an artificial geometric imperfection to conduct the post-buckling analysis. For this purpose, we develop an equivalent model to simulate the mechanical behavior of DEs. Based on our approach, the thickness distribution and the thinnest site of the wrinkled DE membranes subjected to voltage are investigated. The simulations reveal that the crests/troughs of the wrinkles are the thinnest sites around the center of the membrane and corroborate these findings experimentally. Finally, we successfully predict the wrinkles of DE membranes mounted on an isosceles right triangle frame with various sizes of wrinkles generated simultaneously. These results shed light on the fundamental understanding of wrinkled dielectric elastomers but may also trigger new applications such as programmable wrinkles for optical devices or their prevention in DE actuators.

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