Development and Application of the Optimization Design of Progressive Die Based on Transfer Unit

2010 ◽  
Vol 26-28 ◽  
pp. 671-675
Author(s):  
Dao Chun Hu ◽  
Lei Wang
Keyword(s):  
Optimization Design ◽  
Production Efficiency ◽  
Lower Cost ◽  
High Efficiency ◽  
Delivery Time ◽  
Forming Process ◽  
Heat Spreader ◽  
Progressive Die ◽  
Progressive Dies ◽  
Transfer Unit

The objective of this study was to research a newly progressive die , which unifies the merit of high efficiency of the progressive dies and the high material-using ratio of the project dies. This paper analyzes the forming process methods of IHS(Intel Heat Spreader), and develop a set of progressive die with transfer unit , which turns project die to progressive die. The cooperation between the transfer unit and the die was studied, and the key technology of the newly progressive dies were investigated. Compared with the traditional die, the mechanization and electrization are realized to increase the production efficiency and get highly precise IHS. The newly designed transfer unit is expected to be a helpful reference for designers facing demands for higher quality, lower cost and shorter delivery time for some special products.

Semi-Enclosed Cold Forging Process Analysis and Progressive Die Design of CPU Fin

2008 ◽  
Vol 575-578 ◽  
pp. 174-179
Author(s):  
Juan Hua Su ◽  
Feng Zhang Ren ◽  
Lei Wang
Keyword(s):  
Production Efficiency ◽  
High Efficiency ◽  
Process Analysis ◽  
Die Design ◽  
Cold Forging ◽  
Forming Process ◽  
Element Analysis ◽  
Whole Process ◽  
Progressive Dies ◽  
Transfer Unit

This paper analyzes the forming process methods of fin used in CPU chip to emit heat. The whole process is blanking, the first forging forming, the second forging (sizing), and trimming. The chamfer design of CPU fin blank is simulated by finite element analysis. The optimized chamfer 1.6 mm is available. Semi-enclosed cold forging of progressive dies is put forward. The newly designed transfer unit is applied, which unifies the merit of high efficiency of the progressive dies and the high material-using ratio of the project die. Quick disassembly structure is designed and pins are used as quick disassembly pins by means of ball bearing bushing. The unique processing of the shearing scrap structure is adopted when designing the inverted trimming dies. Compared with the traditional die, the mechanization and electrization are realized to increase the production efficiency and get highly precise CPU fin.

Upscaling of foam forming technology for pilot scale

TAPPI Journal ◽  
2019 ◽  
Vol 18 (8) ◽  
Author(s):  
JANI LEHMONEN ◽  
TIMO RANTANEN ◽  
KARITA KINNUNEN-RAUDASKOSKI
Keyword(s):  
Production Efficiency ◽  
Strength Loss ◽  
Pilot Scale ◽  
Foam Density ◽  
Forming Process ◽  
Production Scale ◽  
Forming Technology ◽  
Wet Pressing ◽  
Foam Forming ◽  
Board Industry

The need for production cost savings and changes in the global paper and board industry during recent years have been constants. Changes in the global paper and board industry during past years have increased the need for more cost-efficient processes and production technologies. It is known that in paper and board production, foam typically leads to problems in the process rather than improvements in production efficiency. Foam forming technology, where foam is used as a carrier phase and a flowing medium, exploits the properties of dispersive foam. In this study, the possibility of applying foam forming technology to paper applications was investigated using a pilot scale paper forming environment modified for foam forming from conventional water forming. According to the results, the shape of jet-to-wire ratios was the same in both forming methods, but in the case of foam forming, the achieved scale of jet-to-wire ratio and MD/CD-ratio were wider and not behaving sensitively to shear changes in the forming section as a water forming process would. This kind of behavior would be beneficial when upscaling foam technology to the production scale. The dryness results after the forming section indicated the improvement in dewatering, especially when foam density was at the lowest level (i.e., air content was at the highest level). In addition, the dryness results after the pressing section indicated a faster increase in the dryness level as a function of foam density, with all density levels compared to the corresponding water formed sheets. According to the study, the bonding level of water- and foam-laid structures were at the same level when the highest wet pressing value was applied. The results of the study show that the strength loss often associated with foam forming can be compensated for successfully through wet pressing.

The Kinematics Analysis and Study on Triangular Elbow Servo Press

2011 ◽  
Vol 121-126 ◽  
pp. 1636-1640
Author(s):  
Ying Qiu ◽  
Wei Min Li ◽  
Zhi Wei
Keyword(s):  
Optimization Design ◽  
Research Field ◽  
Transmission Mechanism ◽  
Kinematics Analysis ◽  
Servo Motor ◽  
Forming Process ◽  
Servo Press ◽  
Heavy Haul ◽  
Slider Motion

Servo presses are widely used in high-precision, complicated forming process fields and promoted around the world in recent years. It is the trend of forging machinery for its servo motor-based digital heavy haul driven technology. At present, it becomes the hot research field. The structure characteristics of triangular elbow servo press were firstly introduced in the paper. And then the kinematics mathematical model of triangular elbow transmission mechanism was deduced and given. Based on it, this paper provides the slider kinematics analysis by Matlab. The slider motion law under various parameters can be analyzed and compared. The results would be useful reference for optimization design of transmission mechanism. The case study provides more visual and reliable decision basis for designer.

Structural Design and Forming Method of Single-Curved Surface Structure Based on Miura-Origami

2016 ◽  
Author(s):  
Hairui Wang ◽  
Chunfang Guo ◽  
Yujie Li ◽  
Yahua Liu ◽  
Minjie Wang ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Structural Design ◽  
High Efficiency ◽  
Circular Tube ◽  
Great Influence ◽  
Curved Surface ◽  
Structural Performance ◽  
Forming Process ◽  
Structural Support ◽  
Vacuum Forming

With the advantage of high adaptability, Miura-origami structure with curvature shows various engineering applications such as a sandwich between two stiff facings with curvature requirements and structural support to form a circular tube. In this research, a forming method of polymer circular tube with single-curved surface origami expressed by five parameters was established and its corresponding theory was solved considering forming rationality in actual manufacturing. The components of circular tube were fabricated by the vacuum forming process and then spliced together. We conducted numerical simulation to analyze the structural performance of the tube with five parameters and shown that these parameters have a great influence on energy absorbed performance. Finally, a male mold of a part with Arc Miura-origami structure was designed and fabricated. The parts with Arc Miura-origami were manufactured using vacuum forming process and then spliced and bonded together into a two-layer tube. This research may provide a method to design and fabricate Miura-origami structure with high efficiency and quality.

The Strain Analysis at the Broadening Stage of the Hollow Railway Axle by Multi-Wedge Cross Wedge Rolling

2014 ◽  
Vol 494-495 ◽  
pp. 457-460 ◽  
Author(s):  
Bin Hu ◽  
Xue Dao Shu ◽  
Peng Hui Yu ◽  
Wen Fei Peng
Keyword(s):  
Production Efficiency ◽  
Strain Analysis ◽  
Cross Wedge Rolling ◽  
Forming Process ◽  
Element Analysis ◽  
Forming Mechanism ◽  
Railway Axle ◽  
The Finite Element Analysis ◽  
Scientific Significance ◽  
Deform 3D

The paper is based on the newest hollow railway axle, which utilizes the Pro/E designed multi-wedge cross wedge rolling (MCWR) model, utilizes the finite element analysis software DEFORM-3D to complete the numerical simulation about the whole stage of the hollow railway axle forming process, and analyzes the strain rule at the broadening stage of the hollow railway axle, especially conducts a detailed research on forming character into the strain rule at the multi-wedge transition stage, and finally gets the strain forming mechanism of the hollow railway axle at the broadening stage. The result of the research on the strain rule poses great scientific significance on enhancing the product quality and the production efficiency of the hollow railway axle, and improving the theory of multi-wedge cross wedge rolling.

Tube Bending Forming Technologies: Advances and Trends

2019 ◽  
Author(s):  
Li Heng ◽  
Yang He ◽  
Ma Jun
Keyword(s):  
Health Care ◽  
High Performance ◽  
Optimization Design ◽  
High Efficiency ◽  
Complex Structures ◽  
Tube Bending ◽  
Multiple Defects ◽  
Recent Advances ◽  
Key Technologies

Bent tube parts have been widely used, as one kind of key components with enormous quantities and diversities, to satisfy the increasing demands for lightweight and high-performance products in broad industries such as aerospace, marine, automobile, energy, and health care. Tube bending is one of the key technologies used for manufacturing these lightweight products. The recent advances in tube bending are critically reviewed from four fundamental issues in tube bending, viz. characterization of tubular materials, prediction of multiple defects, bending formability, and innovative optimization design. Advantages and limitations of some recently developed innovative bending approaches are reviewed. Finally, considering the urgent requirements of more lightweight and high-performance bent tubes with hard-to-deform materials with complex structures, the development trends and corresponding challenges are thereafter presented for realizing the precision and high-efficiency tube bending.

scholarly journals A Report on Metal Forming Technology Transfer from Expert to Industry for Improving Production Efficiency

2021 ◽  
Vol 1 (2) ◽  
pp. 96-103
Author(s):  
Khoirudin Khoirudin ◽  
Sukarman Sukarman ◽  
Murtalim Murtalim ◽  
Fathan Mubina Dewadi ◽  
Nana Rahdiana ◽  
...  
Keyword(s):  
Metal Forming ◽  
Production Efficiency ◽  
Experimental Methods ◽  
Total Efficiency ◽  
Participatory Action ◽  
Progressive Die ◽  
Forming Technology ◽  
The Press ◽  
Expert Team ◽  
Three Stages

This article reports on technological mastery assistance in three small metal forming industries in Indonesia. Problems in the blangking and piercing separately process caused increased production time which resulted in inefficiency cost. Therefore, the expert team aided in metal forming technology through participatory action research (PAR) methods and experimental methods through reverse engineering for several products. The PAR method involves optimal contribution and participation from the industry. Assistance in mastering technology in small metal-forming industries reduces the manufacturing process from seven to three stages, increasing efficiency. The press machine's tonnage capacity must balance with the force blanking/piercing requirement. The minimum press machine requirement is 6.7 tons, and based on the availability of existing press machines, the expert team recommends a 20-ton capacity press machine. Total efficiency can be further increased by implementing full progressive die technology by combining piercing, blanking, and bending processes.

Permanent Magnet Heater for Special Applications

2015 ◽  
Vol 792 ◽  
pp. 476-481
Author(s):  
Michele Forzan ◽  
Fabrizio Dughiero
Keyword(s):  
Magnetic Field ◽  
Rare Earth ◽  
Induction Heating ◽  
Permanent Magnets ◽  
Lower Cost ◽  
High Efficiency ◽  
Mechanical Design ◽  
Fixed Position ◽  
Dc Magnetic Field ◽  
Research Activities

This paper presents a review of the research activities carried out at the Laboratory for Electroheat of Padova University (LEP) in the field of high efficiency through heating of aluminum workpieces. Induction heating obtained by rotating a billet in a DC magnetic field produced by superconductive coils was the first attempt to reach high electrical efficiency in mass heating of high conductive metals, like aluminum, copper and brass. More recently, the same concept has been applied by rotating rare earth permanent magnets around a metal billet kept in a fixed position. This technology appears much more promising because of lower cost of installation and a more robust mechanical design.

Design and Performance Analysis of a Supercritical CO2 Centrifugal Compressor With Variable Geometry

2021 ◽  
Author(s):  
Gang Fan ◽  
Kang Chen ◽  
Shaoxiong Zheng ◽  
Yang Du ◽  
Yiping Dai ◽  
...  
Keyword(s):  
Centrifugal Compressor ◽  
Optimization Design ◽  
High Efficiency ◽  
Superior Performance ◽  
Variable Geometry ◽  
Power Cycles ◽  
Operating Range ◽  
Stable Operating ◽  
And Performance ◽  
Geometry Method

Abstract The supercritical carbon dioxide (SCO2) Brayton cycle is one of the most promising power cycles due to its high efficiency, compactness and environmentally friendliness. The centrifugal compressor is a key component of small and medium SCO2 Brayton cycles, and its efficiency has a significant impact on the cycle efficiency. Since the required electric load of power cycles always fluctuates over the year, the SCO2 compressor will operate away from its design point and the narrow stable operating range of a compressor is always a restriction. In this paper, the variable-geometry method, which refers to the combination of a variable inlet-guide-vanes and variable diffuser vanes is proposed for the operating range extension of SCO2 compressors. A set of one-dimensional (1D) loss correlations has been found to accurately predict various losses of the SCO2 compressor components. Based on the 1D thermodynamic model, two programs with internal MATLAB codes coupled with the NIST REFPROP database have been developed for preliminary optimization design and off-design performance predictions of the variable geometry SCO2 compressor. The contributions from the variable-inlet prewhirl and variable diffuser vanes to the shifts of the surge line and choke line are discussed in this paper. The results show the variable-geometry SCO2 compressor has a superior performance at off-design conditions and a wider operating range.

Quality Monitors and Inspection Criteria for Bare Die Flip Chip Ball Grid Array and Bare Die PoP Packages.

2014 ◽  
Vol 2014 (1) ◽  
pp. 000533-000536
Author(s):  
Kiran Vanam ◽  
Anthony Newman ◽  
Mori Poustinchi ◽  
Stephen Stewart
Keyword(s):  
Form Factor ◽  
High Temperature ◽  
Flip Chip ◽  
Lower Cost ◽  
Smart Phone ◽  
Ball Grid Array ◽  
Heat Spreader ◽  
Fine Line ◽  
Key Drivers ◽  
Test Operations

Package form factor and cost are one of the key drivers in smart phone and tablet landscape. In order to meet these requirements hand held market has seen emergence of bare die flip chip ball grid array (BD FCBGA) and bare die package on package (BD PoP). As the name implies, these packages don't have a mold cap or heat spreader surrounding the silicon die resulting in lower cost and smaller form factor. Further package thickness reduction is possible by thinning of silicon die without significantly affecting high temperature (HT) warpage or coplanarity. One of the main concerns with aforementioned bare die package (BDP) configurations is die crack failure during assembly, testing, shipping or surface mount operation (SMT). The propensity of die crack failures further increases as thinner die is employed to meet overall package height requirements. This work focusses on evaluating various inspection tools for detecting gross die cracks to fine line cracks up to ~ 0.7 μm wide. Some of the key considerations for inspection tools, at assembly and test operations will be presented.

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