Parametric Study of Swage Ball for Hard Disk Drive Swaging Process Using Finite Element Method

2013 ◽  
Vol 275-277 ◽  
pp. 2241-2247 ◽  
Author(s):  
Arbtip Dheeravongkit ◽  
Narongsak Tirasuntarakul
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Three Dimensional ◽  
Base Plate ◽  
Disk Drive ◽  
Element Model ◽  
Complex Problem ◽  
Design Parameters ◽  
Element Analysis ◽  
Element Method

Ball swaging is a general method in head stack assembly process to permanently attach Head Gimbal Assemblies (HGA) on the actuator arm. In this process, the swage ball is guided by a pin through the inner base plate’s hole in order to deform the base plate to tightly attach to the actuator arm. However, the loosing problem can still be found quite often in the current swaging process. This research focuses on ball sizes and the number of balls used which currently no theoretical guidance in choosing the both parameters. Besides, the best combination of the both parameters can give the best swaging performance. The three-dimensional finite element model is created and analyzed to estimate the swaging performance according to the variation of both parameters by using the tightening torque and the fixing distance of base plate to determine the quality of the ball swaging process. The results from finite element method are treated as the sampling points which are used to create the interpolation in order to increase the considered cases to cover all happening cases from both parameters. After that, a searching algorithm is implemented to determine the most suitable ball size and the number of ball used for the process. By using the finite element analysis together with the interpolation and a searching algorithm, the optimal design parameters for a complex problem with multiple conditions of consideration can be easily found.

Comparison of Bending Stress of a Helical Gear for Different Materials and Modules Using AGMA Standards in FEA

2013 ◽  
Vol 376 ◽  
pp. 423-427 ◽  
Author(s):  
S. Prabhakaran ◽  
S. Ramachandran
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Power Transmission ◽  
Three Dimensional ◽  
Element Model ◽  
Element Analysis ◽  
Helical Gears ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element ◽  
Element Method

Gearing is one of the most critical components in mechanical power transmission systems.. This paper explains about the comparison of the geometry of Helical gears for two different modules by modeling and mathematical equations, load distribution at various positions of the contact line and the stress analysis of Helical gears using three-dimensional finite element method. The bending stresses were examined using three-dimensional finite element model.. These stresses of different modules obtained from the finite element analysis were compared and the considerable reduction of weight occurred was found and also the values are compared with the theoretical values. Both results agree very well. This indicates that the finite element method model is accurate.

scholarly journals ANALYSIS OF FATIGUE OF CONNECTING ROD ZL 109 BY USING FINITE ELEMENT METHOD

2016 ◽  
Vol 2 (9) ◽  
Author(s):  
Amita Saxena ◽  
Ashish Kumar Sinha
Keyword(s):  
Finite Element Method ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Element Model ◽  
Design Parameters ◽  
Inertia Force ◽  
Connecting Rod ◽  
Element Analysis ◽  
Static And Dynamic Analysis ◽  
Element Method

The connecting rod is the intermediate member between the piston and the Crankshaft. Its primary function is to transmit the push and pull from the piston pin to the crank pin, thus converting the reciprocating motion of the piston into rotary motion of the crank. Existing connecting rod is manufactured by using Carbon steel. The axial stresses are produced due to cylinder gas pressure (compressive only) and the inertia force arising in account of reciprocating action (both tensile as well as compressive), where as bending stresses are caused due to the centrifugal effects. The result of which is, the maximum stresses are developed at the fillet section of the big and the small end. Hence, the project deals with the stress analysis of connecting rod by Finite Element Method ANSYS WORKBENCH 16.0 Software. The main objective in this paper to review on design evaluation and optimization of connecting rod parameters by using finite element method is to achieve suitable design for connecting rod. That can be achieved by changing such design parameters in the existing design. Finite element analysis of single cylinder four stroke petrol engines is taken for the study; Structural systems of Connecting rod can be easily analyzed using Finite Element techniques. So firstly a proper Finite Element Model is developed using CAD software. Then static and dynamic analysis is done to determine the von Misses stress, shear stress, elastic strain, total deformation in the present design connecting rod for the given loading conditions using Finite Element Analysis Software ANSYS v 16.In the first part of the study, the static and dynamic loads acting on the connecting rod, After that the work is carried out for safe design. Based on the observations of the static FEA and the load analysis results, the load for the optimization study was selected. The results were also used to determine of various stress and the fatigue model to be used for analyzing the fatigue strength. Outputs of the fatigue analysis of include fatigue life, damage, factor of safety, stress biaxiality indication. Then results of present model in ANSYS 16.0 are compared with the results of existing design in the reference paper.

Comparison of Bending Stress of a Spur Gear for Different Materials and Modules Using AGMA Standards in FEA

2013 ◽  
Vol 739 ◽  
pp. 382-387 ◽  
Author(s):  
S. Prabhakaran ◽  
S. Ramachandran
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Three Dimensional ◽  
Element Model ◽  
Spur Gear ◽  
Spur Gears ◽  
Element Analysis ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element ◽  
Element Method

Gearing is one of the most critical components in mechanical power transmission systems.. This paper explains about the comparison of the geometry of spur gears for two different modules by modeling and mathematical equations, load distribution at various positions of the contact line and the stress analysis of spur gears using three-dimensional finite element method. The bending stresses were examined using three-dimensional finite element model.. These stresses of different modules obtained from the finite element analysis were compared and the considerable reduction of weight occurred was found and also the values are compared with the theoretical values. Both results agree very well. This indicates that the finite element method model is accurate.

Towards Predicting Relative Belt Edge Endurance With the Finite Element Method

1990 ◽  
Vol 18 (4) ◽  
pp. 216-235 ◽  
Author(s):  
J. De Eskinazi ◽  
K. Ishihara ◽  
H. Volk ◽  
T. C. Warholic
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Three Dimensional ◽  
The Finite Element Method ◽  
Shear Deformations ◽  
Element Analysis ◽  
Vertical Loading ◽  
Predicted Values ◽  
Element Method

Abstract The paper describes the intention of the authors to determine whether it is possible to predict relative belt edge endurance for radial passenger car tires using the finite element method. Three groups of tires with different belt edge configurations were tested on a fleet test in an attempt to validate predictions from the finite element results. A two-dimensional, axisymmetric finite element analysis was first used to determine if the results from such an analysis, with emphasis on the shear deformations between the belts, could be used to predict a relative ranking for belt edge endurance. It is shown that such an analysis can lead to erroneous conclusions. A three-dimensional analysis in which tires are modeled under free rotation and static vertical loading was performed next. This approach resulted in an improvement in the quality of the correlations. The differences in the predicted values of various stress analysis parameters for the three belt edge configurations are studied and their implication on predicting belt edge endurance is discussed.

scholarly journals COMPARISON OF SAW BLADE NATURAL FREQUENCIES AND CRITICAL SPEEDS USING CSAW AND FINITE ELEMENT ANALYSIS

2011 ◽  
Author(s):  
J. Poirier ◽  
P. Radziszewski
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Natural Frequencies ◽  
Element Model ◽  
The Finite Element Method ◽  
Element Analysis ◽  
Saw Blade ◽  
Circular Saws ◽  
The Finite Element Model ◽  
Element Method

The natural frequencies of circular saws limit the operating speeds of the saws. Current industry methods of increasing natural frequency include pretensioning, where plastic deformation is induced into the saw. To better model the saw, the finite element model is compared to current software for steel saws; C-SAW, a software program that calculates frequencies for stiffened circular saws. Using C-SAW and the finite element method the results are compared and the finite element method is validated for steel saws.

A Study Effect of Shooting 2 Balls in a Ball Swaging Process on Gram Load Parameter Using Finite Element Analysis

2014 ◽  
Vol 1061-1062 ◽  
pp. 421-426 ◽  
Author(s):  
Panupich Kheunkhieo ◽  
Kiatfa Tangchaichit
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Radial Direction ◽  
Base Plate ◽  
Element Model ◽  
Load Parameter ◽  
The Finite Element Method ◽  
Element Analysis ◽  
Main Component

The purposes of this research are to explore the baseplate and actuator arm deformation which effect to the gram load which occur in the ball swaging process, the main component determining quality of assembly the head stack assembly with the actuator arm. By shooting a ball though the base plate, the component located on the head stack assembly, the base plate plastic deformation takes place and it in expand in radial direction. The base plate then adjoins with the actuator arm. Using the finite element method to reproduce the ball swaging process, we repeated to study effect of the swage press clamp and velocity. The study done by creating the three dimensionals finite element model to analyze and explain characteristics of the baseplate and actuator arm deformation which effect to gram load which effect to the ball swaging process.

Modeling and Simulation of High Speed Intermittent Cutting Based on the Finite Element Method

2013 ◽  
Vol 683 ◽  
pp. 556-559
Author(s):  
Bin Bin Jiao ◽  
Fu Sheng Yu ◽  
Yun Jiang Li ◽  
Rong Lu Zhang ◽  
Gui Lin Du ◽  
...  
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Stress Field ◽  
Cutting Force ◽  
High Speed ◽  
Element Model ◽  
Periodic Variation ◽  
Element Analysis ◽  
Intermittent Cutting ◽  
Element Method

In order to study the distribution of the stress field in the high-speed intermittent cutting process, finite element model of high-speed intermittent cutting is established. Exponential material model of the constitutive equation and adaptive grid technology are applied in the finite element analysis software AdvantEdge. The material processing is simulated under certain cutting conditions with FEM ( Finite Element Method ) and the distribution of cutting force, stress field, and temperature field are received. A periodic variation to the cutting force and temperature is showed in the simulation of high-speed intermittent cutting. Highest value of the milling temperature appears in front contacting area of the knife -the chip.and maximum stress occurs at the tip of tool or the vicinity of the main cutting edge. The analysis of stress and strain fields in-depth is of great significance to improve tool design and durability of tool.

The Finite Element Method: A Tool to Evaluate Shear Bond Strength of Dental Bracket

2014 ◽  
Vol 984-985 ◽  
pp. 431-437
Author(s):  
Vijaykumar Hiremath ◽  
Girija Bidarimath ◽  
Basavaraj Endigeri
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Finite Element Model ◽  
Testing Machine ◽  
Three Dimensional ◽  
Element Model ◽  
Loading Conditions ◽  
Acceptable Error ◽  
Three Dimensional Finite Element ◽  
Element Method

In this paper finite element model of steel dental bracket is generated along with bonding agent, enamel & stress analysis is carried out on the bracket for different loading conditions. Three dimensional finite element model developed are constrained with boundary condition that resembles to the reality. The Vonmisses stress is recorded for each loading conditions and compared with experimental results. The experimental work for 60 samples were carried out on Universal testing machine at material testing laboratory, Basaveshwar Engineering College, Bagalkot. It is found from FEM results that the shear bonding strength for different loadings from 60 N to 80 N varies from 7.276 N/mm2 to 9.7N/mm2, which are closer to experimental values with acceptable error. The study reveals that Finite Element Method can be used as a strong tool to analyze the dental bracket and study different parameters to improve its performance and to avoid time and cost required for experimentation.

scholarly journals Three-Dimensional Simulation of Scalp Soft Tissue Expansion Using Finite Element Method

2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Qiu Guan ◽  
Xiaochen Du ◽  
Yan Shao ◽  
Lili Lin ◽  
Shengyong Chen
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Soft Tissue ◽  
Three Dimensional ◽  
Tissue Expansion ◽  
Element Model ◽  
Size Number ◽  
Proposed Model ◽  
Dimensional Simulation ◽  
Element Method

Scalp soft tissue expansion is one of the key medical techniques to generate new skin tissue for correcting various abnormalities and defects of skin in plastic surgery. Therefore, it is very important to work out the appropriate approach to evaluate the increase of expanded scalp area and to predict the shape, size, number, and placement of the expander. A novel method using finite element model is proposed to solve large deformation of scalp expansion in this paper. And the procedure to implement the scalp tissue expansion with finite element method is also described in detail. The three-dimensional simulation results show that the proposed method is effective, and the analysis of simulation experiment shows that the volume and area of the expansion scalp can be accurately calculated and the quantity, location, and size of the expander can also be predicted successfully with the proposed model.

Finite-element analysis of axi-symmetric rotors

1969 ◽  
Vol 4 (3) ◽  
pp. 163-168
Author(s):  
H Stordahl ◽  
H Christensen
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Three Dimensional ◽  
Two Dimensional ◽  
The Finite Element Method ◽  
Element Analysis ◽  
Engineering Problems ◽  
Symmetric Rotor ◽  
Practical Engineering ◽  
Element Method

The finite-element method (1) (2)∗ is increasingly used in the stress analysis of mechanical-engineering problems. It is the purpose of this paper to described how the finite-element method can be used as an effective tool in the design of rotors. Up to the present time this method has mainly been used in the analysis of two-dimensional problems. However, a special class of three-dimensional problems, namely axi-symmetric rotors, can be treated as a nearly two-dimensional problem. This paper summarizes the development of the finite-element method as applied to the analysis of the axi-symmetric rotor. A computer programme is then briefly described, and the application of the method to the solution of three examples taken from practical engineering experience are presented.

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