A Precision CNC Turn-Mill Machining Center with Gear Hobbing Capability

2013 ◽  
Vol 300-301 ◽  
pp. 1241-1249 ◽  
Author(s):  
Xian Shuai Chen ◽  
Dai Lin Zhang ◽  
Song Mei Yuan ◽  
Xiao Zhang ◽  
Jian Yu Chen ◽  
...  
Keyword(s):  
Machine Tools ◽  
Control Algorithm ◽  
Complex Geometry ◽  
Ease Of Use ◽  
Volumetric Error ◽  
Machining Error ◽  
Medical Endoscope ◽  
Machining Center ◽  
Gear Hobbing ◽  
Mill Machining

With ever increased demand for reduced sizes and increased complexity and accuracy, traditional machine tools have become ineffective for machining miniature components. Typical examples include dental implants, the parts used in mechanical watch movement, and the parts used in medical endoscope. With complex geometry and tight tolerance, few machine tools are capable of making them. This paper introduces our PC-based CNC Turn-Mill Machining Center. It has 5 axes, an automatic bar feeder, an automatic part collection tray, and a tool changer. In particularly, it has a special synchronization control algorithm that gives not only higher accuracy but also ease of use. In addition, to improve the accuracy, the software based volumetric error compensation system is implemented. Based on the experiment testing, the machining error is ± 3 µm in turning, ± 7 µm in milling and the maximum profile error is less than ± 7.5 µm in gear hobbing.

A precision CNC turn-mill machining center with gear hobbing capability

2015 ◽  
Vol 41 ◽  
pp. 126-134 ◽  
Author(s):  
Jian Mao ◽  
Xianshuai Chen ◽  
Wei Feng ◽  
Songmei Yuan ◽  
Ruxu Du
Keyword(s):  
Machining Center ◽  
Gear Hobbing ◽  
Mill Machining

Linear electric motors in feed drives of multi-purpose machine tools

2020 ◽  
pp. 47-52
Author(s):  
A.A. Mahov ◽  
O.G. Dragina ◽  
P.S. Belov ◽  
S.L. Mahov
Keyword(s):  
Electric Motor ◽  
Machine Tools ◽  
Electric Motors ◽  
Linear Motors ◽  
Machining Center ◽  
Feed Drives ◽  
Selection Of

The possibility of using linear feed drives along the X and the Y axes in the portal-milling machining center is shown. The calculations of force indicators of drives, feed drives of traverse and carriage for two modes, as well as the selection of Siemens linear motors are given. Keywords milling machining center, drive, feed, linear electric motor. [email protected]

scholarly journals Influence of Tool Length and Profile Errors on the Inaccuracy of Cubic-Machining Test Results

2021 ◽  
Vol 5 (2) ◽  
pp. 51
Author(s):  
Zongze Li ◽  
Hiroki Ogata ◽  
Ryuta Sato ◽  
Keiichi Shirase ◽  
Shigehiko Sakamoto
Keyword(s):  
Machine Tools ◽  
Test Accuracy ◽  
Test Results ◽  
Machining Error ◽  
Tool Profile ◽  
Machining Test ◽  
The Difference ◽  
Side Error ◽  
Profile Errors ◽  
Five Axis

A cubic-machining test has been proposed to evaluate the geometric errors of rotary axes in five-axis machine tools using a 3 × 3 zone area in the same plane with different tool postures. However, as only the height deviation among the machining zones is detected by evaluating the test results, the machining test results are expected to be affected by some error parameters of tool sides, such as tool length and profile errors, and there is no research investigation on how the tool side error influences the cubic-machining test accuracy. In this study, machining inaccuracies caused by tool length and tool profile errors were investigated. The machining error caused by tool length error was formulated, and an intentional tool length error was introduced in the simulations and actual machining tests. As a result, the formulated and simulated influence of tool length error agreed with the actual machining results. Moreover, it was confirmed that the difference between the simulation result and the actual machining result can be explained by the influence of the tool profile error. This indicates that the accuracy of the cubic-machining test is directly affected by tool side errors.

Volumetric error modeling and compensation considering thermal effect on five-axis machine tools

2012 ◽  
Vol 227 (5) ◽  
pp. 1102-1115 ◽  
Author(s):  
Yi Zhang ◽  
Jianguo Yang ◽  
Sitong Xiang ◽  
Huixiao Xiao
Keyword(s):  
Error Compensation ◽  
Machine Tools ◽  
Data Communication ◽  
Zero Point ◽  
Compensation System ◽  
Error Modeling ◽  
Volumetric Error ◽  
Position Errors ◽  
Homogeneous Transformation Matrix ◽  
Five Axis

This article intends to provide an error compensation system for five-axis machine tools. A volumetric error model is established with homogeneous transformation matrix method, from which compensation values of both orientation and position errors can be obtained. Thirty-seven errors on a five-axis machine tool are classified into three categories – functional, random, and negligible errors, among which the effect of the first one on volumetric accuracy is considered as great enough to be included in this model. Some typical modeling methods are discussed on positioning and straightness errors, considering both geometric and thermal effects. Then, we propose a compensation implementation technique based on the function of external machine zero point shift and Ethernet data communication protocol for machine tools. Finally, laser diagonal measurements have been conducted to validate the effectiveness of the proposed volumetric error compensation system.

The Study of Numerical Control Algorithm and Hardware

2012 ◽  
Vol 488-489 ◽  
pp. 1697-1701
Author(s):  
Rui Wu ◽  
Yuan Kui Xu
Keyword(s):  
Information Processing ◽  
Control System ◽  
Machine Tools ◽  
Control Algorithm ◽  
Numerical Control ◽  
Numerical Control System ◽  
Manufacturing Control ◽  
Hardware System ◽  
Continuous Progress ◽  
The Right

With the continuous progress of science and technology, manufacturing has been a huge space for development. Nowadays numerical control system is widely used in manufacturing. Numerical control system is actually manufacturing control system. By actual information required, with decoded by computer, after information processing It will the process control operations of machine tools to process out the right components. With more complexity of manufacturing, we have higher requirements to pretreatment data of numerical control system. This paper will focus on numerical control algorithm and hardware system to study.

scholarly journals Approach to the construction of specialized portable terminals for monitoring and controlling technological equipment

2018 ◽  
Vol 224 ◽  
pp. 01089 ◽  
Author(s):  
Petr Nikishechkin ◽  
Nadezhda Chervonnova ◽  
Anatoly Nikich
Keyword(s):  
Human Computer Interaction ◽  
Machine Tools ◽  
Process Equipment ◽  
Technological Equipment ◽  
Machining Center ◽  
Complex Process ◽  
Computer Interaction

The work deals with the features of construction of human-computer interaction to manage the complex process equipment. The mechanism for creating additional portable terminals for monitoring and controlling complex machine tools is presented. A practical example of using the mechanism for creating additional terminal solutions for monitoring and controlling the Quaser MV184P milling machining center is given.

Sensitivity Analysis of Error Motions and Geometric Errors in the Case of Sphere-Shaped Workpiece

2020 ◽  
Author(s):  
Zongze Li ◽  
Ryuta Sato ◽  
Keiichi Shirase
Keyword(s):  
Sensitivity Analysis ◽  
Machine Tools ◽  
End Milling ◽  
Geometric Errors ◽  
Machined Surface ◽  
Error Sources ◽  
Motion Error ◽  
Machining Center ◽  
Machining Errors ◽  
Five Axis

Abstract Motion error of machine tool feed axes influences the machined workpiece accuracy. However, the influences of each error sources are not identical; some errors do not influence the machined surface although some error have significant influences. In addition, five-axis machine tools have more error source than conventional three-axis machine tools, and it is very tough to predict the geometric errors of the machined surface. This study proposes a method to analyze the relationships between the each error sources and the error of the machined surface. In this study, a kind of sphere-shaped workpiece is taken as a sample to explain how the sensitivity analysis makes sense in ball-end milling. The results show that the method can be applied for the axial errors, such as motion reversal errors, to make it clearer to obverse the extent of each errors. In addition, the results also show that the presented sensitivity analysis is useful to investigate that how the geometric errors influence the sphere surface accuracy. It can be proved that the presented method can help the five-axis machining center users to predict the machining errors on the designed surface of each axes error motions.

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