Research and Development of Automatic Control System on Material Split Packing and Packaging Integrated Machine

2014 ◽  
Vol 533 ◽  
pp. 294-297
Author(s):  
Kai Yang ◽  
Zhong Shen Li ◽  
Lei Zhang

In order to meet the high speed, high precision, high reliability of the packaging machine, a novel control system is provided. In the hardware, the main circuits consisted of main processor module, memory module, temperature measurement and control module, input signal detection module, material split packing module, output driver module, human-machine interface module, system monitor module, power module and JTAG debug module, etc. In the software, the multi-tasking operating system μC/OS-Ⅱ and the graphical user interface μC/GUI were successfully transplanted into LPC2478. Then an experimental platform was established. And many control tasks, including automatic measurement, making bags, loading, transferring, pumping vacuum, sealing and data display, were automatically and continuously executed on the platform. Finally the results show: the machine can package 30 packets (5 g per packet) in a minute; the packaging errors ≤ 0.2 g; the packaging qualified rates ≥ 93%. In conclusion, the system performance is good.

2014 ◽  
Vol 926-930 ◽  
pp. 1522-1525
Author(s):  
Jie Pan ◽  
Zi Jian Weng ◽  
Guo Chao Gan ◽  
Yi Feng Mo ◽  
Zhi Wei Lin

Mechanical properties of MEMS materials is one of MEMS important basic theory research, including hardness, elastic modulus, yield strength, tensile strength, fatigue strength and other performance indicators. For the acquisition and processing of weak signal can meet the system, this paper designs a measurement and control system which has a common set of software and hardware of high speed, high accuracy, high reliability in one. This tester is mainly composed of four parts: precision positioning subsystem, specimen clamping subsystem, load/displacement measurement subsystem and measuring and controlling subsystem, which provides a solid foundation in higher positioning accuracy of measuring MEMS materials and benefits more for further research.


2011 ◽  
Vol 335-336 ◽  
pp. 372-375 ◽  
Author(s):  
Xin Hu Xu ◽  
Gui Qin Li ◽  
Qing Guo ◽  
Feng Lin ◽  
Xin Cai

This paper will give a solution of measurement and control system based on FPGA embedded system for the Plastic Material Dynamic High-speed Tensile Machine (PMDHTM) with 1-100s-1strain rate range. Using sub-modules design of Nios II soft-wore and SOPC to build measurement and control system. The state machine algorithm and servo drive device are applied to accomplish precise state control of the linear shaft motor. Collecting the stress data online and non-contacting strain measurement is adopted. The test result can well meet the linear motor control response demand below the 5Hz frequency. Compared with other control based on SCM, DSP and so on, it supplies an innovation way for the PMDHTM control.


2013 ◽  
Vol 816-817 ◽  
pp. 339-342
Author(s):  
Jun Li ◽  
Hui Yang ◽  
Hai Ma Yang ◽  
Heng Qing Hu ◽  
Xiang Fei Yu

Based on the problem of complex wiring, low anti-interference capacity and high cost in wired measurement and control system, we developed and designed a cable parameters acquisition and control system based on ZigBee technology. The system was composed of upper PC, a coordinator node and five data collection nodes, presents the hardware circuit and software design method of the coordinator node based on CC2530, and developed the PC management software based on LabVIEW. By the measurement that five data collection nodes are distributed in the indoor, the actual results show that the system is stable, and high reliability.


2014 ◽  
Vol 644-650 ◽  
pp. 6309-6312
Author(s):  
Yang Chen

DCS is also known as Distributed Control System, which is based on multiple microprocessors, a combination of Computer, Communication, CRT and Control 4C technology. It is a new type of Control System. The design principle of DCS is decentralized control, centralized operation and decentralized management, and autonomy and comprehensive coordination. The characteristics of the DCS are control dispersion, information focus; Modular system; the strong ability of data communication; friendly and rich man-machine interface; high reliability. DCS system now is used in more and more industries, after constant improvement and changes, is also more and more powerful, and becomes the most widely used process control system in electric power, chemical, metallurgical and other industries.


2015 ◽  
Vol 734 ◽  
pp. 935-940 ◽  
Author(s):  
Yi Xu ◽  
Hai Zhou Shen ◽  
Lei Wan ◽  
Bin Lu

In the domestic certification bodies the automation degree of the definitive test of the accessories products left much to be improved, as for safety of the transformer conforming to the international standard of IEC61558-1, the traditional manual testing method barely meets the requirements of sampling rate, and has caused a lot of technical deficiencies including inadmissible deviation in the calculation and post-processing of the related experimental data, lengthy work-time of staff, and low test efficiency. In this paper, concerning the type test of various electronic and power transformers, a set of intelligent automatic measurement and control system of the temperature rise test is presented, consisting of software packages with modularized designing and an original hardware apparatus with built-in control modules. Therefore this system is capable of performing a series of operations without human intervention, such as controlling of the related testing equipment, data analysis, real-time monitoring, timing acquisition and data processing of corresponding algorithms, auto-save of test configuration and generating original record of the test. Thus, the idea of ‘Full automation with only one simple configuration’ has truly been realized. The experimental results show that compared with the traditional testing method, the application of this system minimized uncertainty caused by human factors in the testing process and improve precision of data analysis, and also ensured the reproducibility, consistency and traceability of the test results effectively.


2014 ◽  
Vol 926-930 ◽  
pp. 1488-1492
Author(s):  
Xiao Fang ◽  
Lin Chen ◽  
Hong Zhi Yin

A network measurement and control system based on STM32 is designed for the control of greenhouse temperature, humidity, carbon dioxide concentration, etc. ModbusRTU serial bus is used for managing the greenhouse environment instrumentation network and signal acquisition. The remote control of greenhouse is achieved by LWIP Ethernet and Modbus/TCP communication protocol, and the network control of multispan greenhouse is realized by them. MCGS(Monitorand Control Generated System) is used for the design of human machine interaction. The control system can reach producing requirements, high reliability, easy to operate and maintain.


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