Development of Auto Starter Durability Test System Based on PLC

2014 ◽  
Vol 568-570 ◽  
pp. 1733-1736
Author(s):  
Jun Li ◽  
Yi Ran Li ◽  
Hui Chen

Starter is an important component of auto engine, its service life can be reflected by the durability test. According to the running conditions, requirements of the starter durability test were analyzed. So, an electrical control test system based CP1H PLC was established. The system includes PC monitor module achieved by configuration software, control module build by Omron CP1H PLC and actuator module with four engine test rigs. Then, the PLC hardware circuit was designed and the flow of control program was given. The test system has characteristics of versatility, automated control and high testing precision.

2012 ◽  
Vol 220-223 ◽  
pp. 1472-1475
Author(s):  
Qiu Lin Tan ◽  
Xiang Dong Pei ◽  
Si Min Zhu ◽  
Ji Jun Xiong

On the basis of automatic test system of the status in domestic and foreign, by analysis of the various functions and performance of the integrated test system, a design of the integrated test system is proposed, FPGA as the core logic controller of the hardware circuit. The system of the hardware design include: digital signal source output modules, analog output module and PCM codec module. Design of hardware circuit are mainly described. In addition, a detailed analysis of some key technologies in the design process was given. Overall, its data exchange with host computer is through the PCI card, data link and bandwidth can be expanded in accordance with the actual needs. The entire system designed in the modular principle, which has a strong scalability.


2018 ◽  
Vol 173 ◽  
pp. 02031
Author(s):  
Zhangli YANG

In order to avoid the operation accidents of power system caused by the influences of various artificial or nature factors, the paper explored the early warning of characteristic parameters on power system based on embedded system. In the paper, it taken a 110kV substation as an example, studied on therelated algorithm of the electric characteristic parameters, constructed the hardware and software platformbased on embedded microprocessor, and designed the hardware circuit and software control program. The commissioning test demonstrated that it could accurately judge the latent fault of related devices, and send correctly the trip command to make the isolation between the fault device and the power system so as to protect the system from being damaged. The experiment results show that it is effective and available to early warning of power system.


2021 ◽  
Vol 22 (10) ◽  
pp. 527-536
Author(s):  
K. D. Krestovnikov ◽  
A. A. Erashov ◽  
A. N. Bykov

With the growth of the population, the issue of food supply of cities with high-quality agricultural crops becomes urgent. Supply problems arising from this can be solved with the use of industrial greenhouse complexes with artificial lighting and groundless technologies. The development of these complexes makes the task of developing a control system to automate the cultivation processes urgent. Real industrial greenhouse complexes have a significant number of operations with the direct participation of personnel, which can be automated: control of the greenhouse microclimate, lighting, watering and preparation of the nutrient solution composition. This paper presents the architecture of a distributed control system for industrial greenhouse complexes. The system is built on a modular basis and is divided into three levels. The developed architecture is based on the use of standard modules, which makes the control system flexible and scalable. The paper also presents the basic design ratios, with the help of which it is possible to determine the required number of modules for the three levels of the proposed architecture. The use of wireless data transmission between modules based on LoRa technology allows you to abandon the laying of an information bus and at the same time deploy the system over large areas. Control of the system and its parameters is possible through direct human interaction with the interface of the control module or through remote interaction through the cloud. The architecture includes 3 types of executive modules, one combined sensor module and a control module. Each of the executive modules functions according to a given algorithm, and its parameters are controlled by a control module, based on a given growing program and information from sensors. This feature allows you to increase the reliability of the system and continue working in the event of a loss of communication with the cloud, as well as to exclude emergencies in the event of a loss of communication between the modules. The developed solutions make it possible to adapt the proposed control system for greenhouse complexes of various configurations and growing principles.


2014 ◽  
Vol 8 (1) ◽  
pp. 839-845 ◽  
Author(s):  
Wu Weibin ◽  
Feng Yue ◽  
Du Junyi ◽  
Xu Pengbo ◽  
Feng Yunlin ◽  
...  

New standards in the automotive industry highlighted the situation of the actual operation of the alternator and a variety of harsh environment simulation limit test. Using new standards in the automotive industry as a guide, this article presents a virtual instrument based on the durability of automobile generator integrated test system. The design adopt virtual instrument technology in designing the system, Graphic language, LabVIEW is applied in writing measure-control program. The system uses a lot of features on LABVIEW, including Data acquisition, control of serials port, etc. Test implementation uses the host computer via RS232 and RS485 communication port and the data acquisition card, NI PCI- 6221, to control the frequency hybrid motor, temperature control box, electronic loads and other intelligent devices, and to simulate a variety of automotive alternator working conditions and real-time monitoring to monitor the status of generators. Using this system, two separate automobile alternators can be tested in terms of high-speed vehicle impact and high temperature durability test and electrical performance test and other tests at the same time. As a result, the generator speed measurement error is within 1%, the control error is within 2%, voltage and current measurement errors were within 0.5% and 0.4%, which meets the requirements.


2011 ◽  
Vol 128-129 ◽  
pp. 1409-1412
Author(s):  
Xin Yu Yang ◽  
Pei Yuan Cheng ◽  
Xiao Quan Li

It is difficult to finish fully and professional testing about frequency converter sets when it was broken or repaired. Aimed at this problem, monitoring system for frequency converter sets is designed. Its hardware circuit is based on IPC platform and PCI bus and software platform is based on Visual Basic and VI (Virtual instrument) technology. It can finish controlling the work status and checking voltage, power etc. and temperature of key parts real-time about the set. Simultaneously it can give an alarm when the status is abnormal. Its results has characteristics of high reliability, high speed and intuitionistic. So it can improve efficiency of test system maximum and save repair expenditure. The system helps for improving reliability of gas turbo-generator set and power quality.


2011 ◽  
Vol 228-229 ◽  
pp. 702-707 ◽  
Author(s):  
Jun Tao ◽  
Guang De Zhang

According to such properties of DME as high saturated vapor pressure, low viscosity and easy formation of mixture with air, a CPC (Controllable Premix Combustion) low-pressure common rail electrical control fuel injection test bench of DME engine is developed through this research. In addition, an overall design of the test system, hardware and software development of electrical control unit (ECU) and a test on the test bench are undertaken. The software of ECU is programmed by using real time modular programming. It has the advantages of flexible programming, convenient transplantation and wide extending possibility. Test results show that the injector switch timely, spray powerfully and pulverize perfectly. The software accomplishes many tasks such as signal acquisition as well as real-time control requirement of engine operation. Test result also shows the feasibility and good comprehensive performance of low-pressure common rail electronic system for DME fuel.


2014 ◽  
Vol 548-549 ◽  
pp. 1023-1029
Author(s):  
Hai Xia Gong ◽  
Jian Li ◽  
Yun Peng Wang ◽  
Hui Gang Qu

This paper firstly explained the working principle of Subsea Control Module (SCM) and function and performance of the electro-hydraulic control valves, and then mathematical model of the electro-hydraulic control valve in SCM was analyzed. The test board was designed according to characters of hydraulic system of the test stand. And on the basis of these, an effective testing method of the electro-hydraulic control valve in SCM has been defined. According to the test method of hydraulic system, we built and analyzed a model of the hydraulic test system by using the AMESim software. Based on the analysis results, the judgments whether or not the test stand could meet the requirements is made.


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