scholarly journals Integrated Durability of Automobile Alternator Test System Design Based on LabVIEW

2014 ◽  
Vol 8 (1) ◽  
pp. 839-845 ◽  
Author(s):  
Wu Weibin ◽  
Feng Yue ◽  
Du Junyi ◽  
Xu Pengbo ◽  
Feng Yunlin ◽  
...  
Keyword(s):  
Data Acquisition ◽  
Automotive Industry ◽  
Virtual Instrument ◽  
Measurement Errors ◽  
High Speed ◽  
Performance Test ◽  
Test System ◽  
Electrical Performance ◽  
Durability Test ◽  
Limit Test

New standards in the automotive industry highlighted the situation of the actual operation of the alternator and a variety of harsh environment simulation limit test. Using new standards in the automotive industry as a guide, this article presents a virtual instrument based on the durability of automobile generator integrated test system. The design adopt virtual instrument technology in designing the system, Graphic language, LabVIEW is applied in writing measure-control program. The system uses a lot of features on LABVIEW, including Data acquisition, control of serials port, etc. Test implementation uses the host computer via RS232 and RS485 communication port and the data acquisition card, NI PCI- 6221, to control the frequency hybrid motor, temperature control box, electronic loads and other intelligent devices, and to simulate a variety of automotive alternator working conditions and real-time monitoring to monitor the status of generators. Using this system, two separate automobile alternators can be tested in terms of high-speed vehicle impact and high temperature durability test and electrical performance test and other tests at the same time. As a result, the generator speed measurement error is within 1%, the control error is within 2%, voltage and current measurement errors were within 0.5% and 0.4%, which meets the requirements.

Electrical Performance Test System of Mobile Power Station Based on LabWindows/CVI

2013 ◽  
Vol 401-403 ◽  
pp. 1036-1039
Author(s):  
Ya Hui Li ◽  
Hong Wen Liu
Keyword(s):  
Virtual Instrument ◽  
Performance Test ◽  
Test System ◽  
Electrical Performance ◽  
Military Power ◽  
Performance Parameters ◽  
Power Station ◽  
Load Shifting ◽  
Signal Sampling ◽  
Test Requirements

In order to test the electrical performance parameters of military power station accurately, according to the different test requirements of electrical performance, a test system of PC104 embedded industrial computer was designed, which is based on virtual instrument. The software system based on LabWindows/CVI is introduced, which contains achievements of tests’ method, control of signal sampling and load-shifting, management and output of test data. In the part of hardware design, signal sampling circuit and load-shifting circuit is introduced mostly. The actual test shows that the system can well satisfy the test requirement.

scholarly journals Research on Performance Test System of Space Harmonic Reducer in High Vacuum and Low Temperature Environment

Machines ◽  
2020 ◽  
Vol 9 (1) ◽  
pp. 1
Author(s):  
Jing Wang ◽  
Zhihua Wan ◽  
Zhurong Dong ◽  
Zhengguo Li
Keyword(s):  
Low Temperature ◽  
High Speed ◽  
Performance Test ◽  
High Reliability ◽  
High Vacuum ◽  
Test System ◽  
Low Noise ◽  
Speed Ratio ◽  
Space Harmonic ◽  
Temperature Environment

The harmonic reducer, with its advantages of high precision, low noise, light weight, and high speed ratio, has been widely used in aerospace solar wing deployment mechanisms, antenna pointing mechanisms, robot joints, and other precision transmission fields. Accurately predicting the performance of the harmonic reducer under various application conditions is of great significance to the high reliability and long life of the harmonic reducer. In this paper, a set of automatic harmonic reducer performance test systems is designed. By using the CANOpen bus interface to control the servo motor as the drive motor, through accurately controlling the motor speed and rotation angle, collecting the angle, torque, and current in real time, the life cycle test of space harmonic reducer was carried out in high vacuum and low temperature environment on the ground. Then, the collected data were automatically analyzed and calculated. The test data of the transmission accuracy, backlash, and transmission efficiency of the space harmonic reducer were obtained. It is proven by experiments that the performance data of the harmonic reducer in space work can be more accurately obtained by using the test system mentioned in this paper, which is convenient for further research on related lubricating materials.

Test System for Mechanical Property of Geotextile Material Based on PCI-1714

2012 ◽  
Vol 455-456 ◽  
pp. 217-221
Author(s):  
Zhi Gang Liu ◽  
Qi Xiao Sun
Keyword(s):  
Mechanical Property ◽  
Data Acquisition ◽  
High Speed ◽  
Test System ◽  
Overall Design ◽  
Data Acquisition Software ◽  
Mechanics Performance ◽  
Data Acquisition Card ◽  
High Speed Data Acquisition ◽  
High Speed Data

A solution of intelligent test system for mechanical property of geotextile material which based on high speed data acquisition card PCI-1714 is introduced in this paper. Microprocessor and drive card PCI-1240 are also used to control and drive the test equipment. The article discussed in detail the system’s overall design, the hardware structure, software design, and process of data acquisition. Software is designed by Visual Basic 6.0. This paper research and implement on accurate measurement of mechanics performance of geotextile material.

scholarly journals Progress in Data Transmission and Storage for Long Pulse Data Acquisition System

2021 ◽  
Vol 2113 (1) ◽  
pp. 012065
Author(s):  
Yu Gu ◽  
Mengqi Fan ◽  
Chuanqian Tang ◽  
Guojing Zhang ◽  
Xiaodan Zhang
Keyword(s):  
Control System ◽  
Data Acquisition ◽  
Data Transmission ◽  
High Speed ◽  
Short Pulse ◽  
Test System ◽  
Data Types ◽  
Pulse Experiment ◽  
Long Pulse ◽  
And Storage

Abstract Since the study in the field of fusion has gradually developed toward the long-pulse experiment mode, long-pulse data has gradually become one of the main data types for pulsed experiments in the field of fusion. For long-pulse data, which is a kind of pulse-type data, it will be more difficult to transmit and store than short-pulse data because of its significant characteristics. In addition, in the design of data acquisition and control system (DACS) in fusion field, Experimental Physics and Industrial Control System (EPICS) has now gradually become the main framework of experimental control system to meet the diversity of devices and complexity of subsystems in large experimental system. However, due to the limitation of EPICS, its effectiveness in handling data transmission and storage under high speed data acquisition is not satisfactory. To solve the data transmission and storage under high-speed sampling, this paper proposes a data transmission and storage solution based on TCP/IP protocol and MDSplus database, which is designed with the concept of segmentation, i.e., data generated from experiments longer than 100 seconds are uploaded and stored in a segmented form. Currently, this system has been tested and applied, and the test result shows that the solution is feasible and the overall test system operates stably and reliably.

Design of Monitoring System for Frequency Converter Sets Based on PCI Bus

2011 ◽  
Vol 128-129 ◽  
pp. 1409-1412
Author(s):  
Xin Yu Yang ◽  
Pei Yuan Cheng ◽  
Xiao Quan Li
Keyword(s):  
Monitoring System ◽  
Virtual Instrument ◽  
High Speed ◽  
High Reliability ◽  
Frequency Converter ◽  
Test System ◽  
Pci Bus ◽  
Turbo Generator ◽  
The Status ◽  
Hardware Circuit

It is difficult to finish fully and professional testing about frequency converter sets when it was broken or repaired. Aimed at this problem, monitoring system for frequency converter sets is designed. Its hardware circuit is based on IPC platform and PCI bus and software platform is based on Visual Basic and VI (Virtual instrument) technology. It can finish controlling the work status and checking voltage, power etc. and temperature of key parts real-time about the set. Simultaneously it can give an alarm when the status is abnormal. Its results has characteristics of high reliability, high speed and intuitionistic. So it can improve efficiency of test system maximum and save repair expenditure. The system helps for improving reliability of gas turbo-generator set and power quality.

Design of Mechanical Vibration Test System Based on Virtual Instrument Technology

2011 ◽  
Vol 322 ◽  
pp. 291-295 ◽  
Author(s):  
Hua Zhao
Keyword(s):  
Data Acquisition ◽  
Virtual Instrument ◽  
Mechanical Vibration ◽  
Domain Analysis ◽  
Test System ◽  
Acquisition Time ◽  
Vibration Test ◽  
Time Frequency ◽  
Development Platform ◽  
Instrument Technology

With piezoelectric acceleration sensor, charge voltage filter amplifier, data acquisition card, PC and vibration experiment table for hardware development platform, and LABVIEW for software development platform, virtual instrument technology was applied to the design of mechanical vibration test system. This test system mainly consists of data acquisition, time domain analysis, amplitude domain analysis, frequency domain analysis, time-frequency analysis module. Experimental results indicate: The system not only can perform real-time data acquisition of multiple channels signal, waveform display, data storage, signal analysis, playback measurement and output printing etc, but also has good expansibility, high speed, high accuracy and friendly interface. It is suitable for engineering personnel and laboratory use.

scholarly journals Research of ZnO Arrester Deterioration Mechanism Based on Electrical Performance and Micro Material Test

Electronics ◽  
2021 ◽  
Vol 10 (21) ◽  
pp. 2624
Author(s):  
Qizhe Zhang ◽  
Shenghui Wang ◽  
Xinghao Dong ◽  
Mingliang Liu ◽  
Qi Ou ◽  
...  
Keyword(s):  
High Speed ◽  
Performance Test ◽  
Chemical Elements ◽  
Energy Dispersive Spectrometer ◽  
Working Environment ◽  
Electrical Performance ◽  
Aluminum Electrode ◽  
Electrode Layer ◽  
Term Operation ◽  
Deterioration Mechanism

The traction power supply system of an Electrical Multiple Unit (EMU) often suffers from overvoltage impact. As an important protection device for on-board electrical equipment, the working environment of a roof arrester is worse than that of a power system. In recent years, the explosion failure of the roof arresters of an EMU has occurred from time to time, which seriously endangers the safe operation of high-speed railways. In this paper, the electrical performance test and material micro test of roof arrester in three states of normal, defect, and exploded, are carried out in order to study the internal causes of roof arrester explosion and clarify its deterioration mechanism. Using the DC reference voltage test and leakage current test, the electrical performance differences of normal, defective, and exploded arresters are obtained. By studying the disassembly of an arrester, the appearance characteristics of arrester varistor in three states are obtained. The micro morphology and chemical elements of the varistor are analyzed by Scanning Electron Microscope and Energy Dispersive Spectrometer. The deterioration mechanism of the arrester varistor is then revealed, and preventive measures for the explosion failure of the roof arrester are put forward. The obtained results show that, during the long-term operation of the roof arrester of an EMU, the varistor may be damp, and therefore the aluminum electrode layer and side insulation layer of the varistor may deteriorate. After the deterioration of the aluminum electrode layer, the content of the O element increases, and multiple film structures are formed on the surface. After the deterioration of the side insulating layer, the content of the O element increases, and the surface becomes uneven. Improving the sealing performance requirements of the roof arrester and optimizing the maintenance process can reduce its explosion failure.

The Measurement and Analysis of Torsional Vibration for Rotating Machinery

2013 ◽  
Vol 365-366 ◽  
pp. 750-753
Author(s):  
Wei Hao Yao ◽  
Ke Gang Zhao
Keyword(s):  
Torsional Vibration ◽  
Virtual Instrument ◽  
High Speed ◽  
Test System ◽  
Rotating Machinery ◽  
Detection Scheme ◽  
Frequency Detection ◽  
Measurement And Analysis ◽  
High Speed Data ◽  
Instrument Technology

In this paper, the virtual instrument technology is used in torsional vibration study to create a set of torsional vibration natural frequency detection scheme for rotating machinery which is based on the characteristics of controllable one-way overrunning clutch. Also, a test system that is highly sampling frequency, good accuracy and fast data processing capability is developed. This system consists of high-precision dynamic torque sensor, microprocessor-based high-speed data relay module, IPC-based workbench. Finally, the measured results and the calculated results were compared, and it shows that the measured and the calculated results come very close.

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