Analysis on Factors Influencing and Numerical Simulation of Hot Stamping Mold Cooling System

2014 ◽  
Vol 644-650 ◽  
pp. 16-20
Author(s):  
Hong Mei Yang
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Cooling System ◽  
Hot Stamping ◽  
Cooling Water ◽  
Factors Affecting ◽  
Stamping Die ◽  
Factors Influencing ◽  
Main Factors ◽  
And Performance

Cooling system is an important component of hot stamping dies, directly affects the quality and performance of the product. This article studies the work of hot stamping die process variation in temperature and heat transfer methods, analyzes the main factors affecting the cooling effect, and the use of numerical simulation of the flow of cooling water to simulate the state, and proposed rationalization proposals.

Numerical Simulation and Optimization of Cooling Ducts Layout in Hot Stamping Die

2012 ◽  
Vol 184-185 ◽  
pp. 333-336 ◽  
Author(s):  
Hui Xie ◽  
Ya Ke Chen
Keyword(s):  
Heat Transfer ◽  
Hot Stamping ◽  
Cooling Water ◽  
High Strength ◽  
Bulk Flow ◽  
Boron Steel ◽  
Press Hardening ◽  
Simulation And Optimization ◽  
Stamping Die ◽  
Cooling Ducts

Abstract. As an innovative process of manufacturing ultra high strength steel (UHSS), hot stamping or press hardening is a multi-physical coupling process with complex changes in thermal, mechanical and phase transformation. In this work, in order to study heat transfer from workpiece to upper & lower die and cooling water, a new approach, named Bulk Flow, is adopted to model the cooling ducts and to simulate heat transfer in hot stamping die. Not only can tool design, cooling duct layout and process parameters be studied and optimized to increase the cooling rate and to homogenize temperature distribution in workpiece, but also, the precision of hot stamping simulation be improved. The experimental results of boron steel components formed by the designed die show that the martensite is homogenous. It indicates the feasibility of the bulk flow method．

Numerical Simulation Study on Thermal-Hydraulic Performances of Vehicular Radiator Heat Transfer Units

2012 ◽  
Vol 538-541 ◽  
pp. 2061-2066
Author(s):  
Yang Zheng ◽  
Bao Lan Xiao ◽  
Wei Ming Wu ◽  
Xiao Li Yu ◽  
Guo Dong Lu
Keyword(s):  
Heat Transfer ◽  
Numerical Simulation ◽  
Cooling System ◽  
Experimental Testing ◽  
Orthogonal Experiment ◽  
Simulation Method ◽  
Manufacturing Cost ◽  
Performance Simulation ◽  
Factor Study ◽  
Testing Cost

A radiator is one of the most important components in vehicular cooling system whose excellent fluid flow and heat transfer characteristics guarantees the engine operations. The calculation workload for performance simulation of a whole radiator is too huge due to its size. Experimental study is the conventional method to study radiator performance. This paper put forward a numerical simulation method and radiator heat transfer units were taken as study objects. Orthogonal experiment method was adopted to arrange multi-factor and multi-level calculation schemes. 23 samples with different fin parameters were simulated to investigate their thermal-hydraulic performances. Compared with experimental testing, this method greatly reduced sample manufacturing cost and testing cost, and offered data support for the effect factor study of radiator heat transfer units.

scholarly journals Numerical Validation of an Optimized Cooling System for Hot Stamping Die

2016 ◽  
Vol 734 ◽  
pp. 032106
Author(s):  
A Zakaria ◽  
M A Abidin ◽  
M S N Ibrahim ◽  
A Senin
Keyword(s):  
Cooling System ◽  
Hot Stamping ◽  
Numerical Validation ◽  
Stamping Die

scholarly journals Datum ranking and analysis of factors affecting tire wear

2020 ◽  
Vol 1 (1) ◽  
pp. 164-169
Author(s):  
El’dar Kamil’evich ABDULAEV ◽  
Keyword(s):  
Production Management ◽  
Economic Effect ◽  
Technical Condition ◽  
Transport Costs ◽  
Factors Affecting ◽  
Field Development ◽  
Dump Trucks ◽  
Tire Production ◽  
Main Factors ◽  
And Performance

Relevance of the work. The operational efficiency and technical condition of mining vehicles to a large extent depend on the service life and performance characteristics of tires. The most important technological process that determines the effectiveness of field development is the transportation of rock mass. The share of motor transport costs in the total cost and production by open method at Russian mining enterprises is significant, and reaches 70% as the depth of open pits (cuts) increases. At the same time, the actual productivity of mining trucks is much lower than their technical and technological capabilities, and this difference is up to 2.5 times or more for various brands of vehicles, including imported ones. Today, both consumers and manufacturers of large tires are interested in the most efficient tire production management. Purpose of the work: consideration of the main factors affecting tyre life, as well as datum ranking of these factors to determine the degree of significance of each factor. Methodology of research. The systematic approach was used including datum ranking method, some analytical, computational methods and generalization. Results. The ranking was carried out by three independent groups of experts on a number of proposed factors. The main factors in each group were identified and the degree of agreement between the opinions of the interviewed specialists was evaluated. The general opinion of various expert groups on the significance and ranking of factors affecting the integrity of giant tires is confirmed. Conclusions. Datum ranking and analysis of factors affecting the wear of giant tires of mining dump trucks significantly affect the optimization of machine operation and, with appropriate adjustments, can give a positive economic effect.

scholarly journals Alternate Strip Clearcutting in Upland Black Spruce: II. Factors Affecting Regeneration in First-cut Strips

1987 ◽  
Vol 63 (6) ◽  
pp. 439-445 ◽  
Author(s):  
John K. Jeglum
Keyword(s):  
Natural Regeneration ◽  
Black Spruce ◽  
Mineral Soil ◽  
Strip Width ◽  
Seedling Density ◽  
Factors Affecting ◽  
Topographic Position ◽  
Factors Influencing ◽  
Main Factors ◽  
Upper Slope

In a two-cut, alternate strip clearcutting system in upland black spruce, the main factors influencing black spruce regeneration in the first-cut strips were strip width, natural seeding period, amount of receptive seedbed and topographic position. In the three study areas, 80-m strips yielded over 60% stocking and over 7 500 seedlings per hectare with a 4-year natural seeding period. Narrower strips 40 m and 20 m wide showed increasing levels of reproduction. Four years of natural seeding gave better natural regeneration than two years. Seedling density and frequency in quadrats were correlated with the amount of receptive seedbed. Regeneration was more abundant on drainageways and lower slopes, and less abundant on upper slope and crest sites. For successful regeneration under similar climatic and physiographic conditions, strip widths should be no more than 80 m, and leave times no less than 3 years. It is essential to scarify the upland mineral soil sites, but scarification of lowland sites is not recommended, especially where there is abundant Sphagnum.

Metallurgical Secondary Cooling of Continuous Casting Based on Neural Network Adaptive System Design of Water Distribution

2014 ◽  
Vol 926-930 ◽  
pp. 802-805
Author(s):  
Jun Li Jia ◽  
Jin Hong Zhang ◽  
Guo Zhen Wang
Keyword(s):  
Heat Transfer ◽  
Continuous Casting ◽  
Water Distribution ◽  
Cooling System ◽  
Control Level ◽  
Cooling Water ◽  
Heat Transfer Model ◽  
Transfer Model ◽  
Secondary Cooling ◽  
Water Control

Efficient secondary cooling water control level slab continuous casting process and quality are closely related. Casting solidification heat transfer model is the basis of process control and optimization, heat transfer model based on determining the secondary cooling system is the most widely used method for casting production process can be simulated. However, when considering the many factors affecting the production and input conditions change significantly, real-time and strain of this method is not guaranteed. Therefore, the artificial intelligence optimization algorithms such as genetic algorithms, neural networks, fuzzy controllers, introducing continuous casting secondary cooling water distribution and dynamics of optimal control methods, the rational allocation of caster secondary cooling water and dynamic control is important.

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