Solution of boundary heat transfer coefficients between hot stamping die and cooling water based on FEM and optimization method

2015 ◽  
Vol 52 (4) ◽  
pp. 805-817 ◽  
Author(s):  
Huiping Li ◽  
Lianfang He ◽  
Chunzhi Zhang ◽  
Hongzhi Cui
2014 ◽  
Vol 1063 ◽  
pp. 334-338 ◽  
Author(s):  
Tzu Hao Hung ◽  
Heng Kuang Tsai ◽  
Fuh Kuo Chen ◽  
Ping Kun Lee

Due to the complexity of hot stamping mechanism, including the coupling of material formability, thermal interaction and metallurgical microstructure, it makes the process design more difficult even with the aid of the finite element analysis. In the present study, the experimental platforms were developed to measure and derive the friction and heat transfer coefficients, respectively. The experiments at various elevated temperatures and contact pressures were conducted and the friction coefficients and heat transfer coefficients were obtained. A finite element model was also established with the experimental data and the material properties of the boron steel calculated from the JMatPro software. The finite element simulations for the hot stamping forming of an automotive door beam, including transportation analysis, hot forming analysis and die quenching analysis were then performed to examine the forming properties of the door beam. The validation of the finite element results by the production part confirms the efficiency and accuracy of the developed experimental platforms and the finite element analysis for the process design of hot stamping.


2012 ◽  
Vol 184-185 ◽  
pp. 333-336 ◽  
Author(s):  
Hui Xie ◽  
Ya Ke Chen

Abstract. As an innovative process of manufacturing ultra high strength steel (UHSS), hot stamping or press hardening is a multi-physical coupling process with complex changes in thermal, mechanical and phase transformation. In this work, in order to study heat transfer from workpiece to upper & lower die and cooling water, a new approach, named Bulk Flow, is adopted to model the cooling ducts and to simulate heat transfer in hot stamping die. Not only can tool design, cooling duct layout and process parameters be studied and optimized to increase the cooling rate and to homogenize temperature distribution in workpiece, but also, the precision of hot stamping simulation be improved. The experimental results of boron steel components formed by the designed die show that the martensite is homogenous. It indicates the feasibility of the bulk flow method.


Author(s):  
G. Angelino

The potential performance of carbon dioxide as working fluid is recognized to be similar to that of steam, which justifies thorough thermodynamic analysis of possible cycles. The substantially better results achievable with CO2 with respect to other gases are due to the real gas behaviour in the vicinity of the Andrews curve. Simple cycles benefit from the reduced compression work, but their efficiency is compromised by significant losses caused by irreversible heat transfer. Their economy, however, is appreciably better than that of perfect gas cycles. More complex cycle arrangements, six of which are proposed and analyzed in detail, reduce heat transfer losses while maintaining the advantage of low compression work and raise cycle efficiency to values attained only by the best steam practice. Some of the cycles presented were conceived to give a good efficiency at moderate pressure which is of particular value in direct-cycle nuclear applications. The favourable influence on heat transfer coefficients of the combined variation with pressure of mechanical, thermal and transport properties, due to real gas effects, is illustrated. Technical aspects as turbo-machines dimensions and heat transfer surfaces needed for regeneration are also considered. Cooling water requirements are found to be not much more stringent than in steam stations.


1992 ◽  
Vol 114 (3) ◽  
pp. 708-713 ◽  
Author(s):  
A. G. Michael ◽  
W. C. Lee ◽  
J. W. Rose

Heat transfer measurements are reported for condensation of steam flowing vertically downward over a small bank of staggered horizontal tubes having 10 rows with 4 and 3 tubes per row. The tubes in each row were connected in series and separately supplied with cooling water. The cooling water flow rate and temperature rise were measured individually for each row and tube-wall temperatures were measured on selected tubes. Data were obtained at slightly above atmospheric pressure and the range of steam approach velocity (based on the cross-sectional area of the duct) was 6 to 23 m/s. A general trend of decreasing heat transfer coefficient with depth in the bank was found. However, superimposed on this was a “saw-tooth” effect with the three-tube rows having higher coefficients than the rows with four tubes. The amplitude of the coefficient variation decreased down the bank and was also less pronounced at lower vapor velocities. When compared with other experimental data for condensation of steam on small staggered banks, the present data exhibit somewhat higher vapor-side, heat transfer coefficients.


2014 ◽  
Vol 644-650 ◽  
pp. 16-20
Author(s):  
Hong Mei Yang

Cooling system is an important component of hot stamping dies, directly affects the quality and performance of the product. This article studies the work of hot stamping die process variation in temperature and heat transfer methods, analyzes the main factors affecting the cooling effect, and the use of numerical simulation of the flow of cooling water to simulate the state, and proposed rationalization proposals.


Author(s):  
Ahmet Selim Dalkilic ◽  
Suriyan Laohalertdecha ◽  
Somchai Wongwises

This paper presents an experimental investigation on the usage of annular flow models and correlations valid especially for horizontal tubes to the downward annular flow in the vertical test section. Condensation experiments are performed at the mass flux of 340 kg m−2s−1 during co-current downward condensation of R134a in a vertical smooth copper tube having inner diameter of 8.1 mm and a length of 500 mm. The saturation temperatures are between 40–50°C, heat fluxes are between 12.8 and 45.36 kW m−2, average qualities are ranging between 0.76–0.95. The experimental apparatus are designed to capable of changing the different operating parameters such as mass flow rate, condensation temperature of refrigerant, cooling water temperature and mass flow rate of cooling water etc and investigate their effect on heat transfer coefficients and pressure drops. Considering Chen et al.’s annular flow theory on the heat transfer coefficients that are independent from tube orientation as long as annular flow exists along the tube length, the average predicted condensation heat transfer coefficient of the refrigerant is determined by means of the annular flow model of Kosky and Staub, and Von Karman universal velocity distribution correlations using interfacial shear stress proposed for horizontal and vertical tubes separately. Some well-known annular flow correlations generally used for horizontal tubes in the literature were compared with experimental condensation heat transfer coefficient obtained from vertical tube data during annular flow conditions in the test section.


Author(s):  
Ahmet Selim Dalkilic ◽  
Somchai Wongwises

The present study investigates an intensive comparison of flow regime maps for the verification of annular condensation flow of R134a checked by sight glasses at the inlet and outlet sections of a vertical smooth copper tube having inner diameter of 8.1 mm and a length of 500 mm. R134a and water are used as working fluids in the tube side and annular side of a double tube heat exchanger, respectively. The experimental apparatus are designed to capable of changing the different operating parameters such as mass flow rate, condensation temperature of refrigerant, cooling water temperature and mass flow rate of cooling water etc. and investigate their effect on heat transfer coefficients and pressure drops. Condensation experiments are performed at the mass flux of 456 kg m−2s−1, the saturation temperature is around 40°C, heat fluxes and average qualities are between 16.16–50.89 kW m−2 and 0.81–0.93 respectively. Considering Chen et al.’s annular flow theory on the heat transfer coefficients that are independent from tube orientation as long as annular flow exists along the tube length, experimental data belong to annular flow inside the test tube are plotted on the various flow regime maps and used in the flow regime identification correlations proposed for two-phase flow in horizontal and vertical tubes separately. In spite of their different operating conditions, Barnea et al., Hewitt and Robertson, Baker, Thome, Kattan et al., Chen et al.’s flow regime maps and Taitel and Dukler’s, Dobson’s, Akbar et al.’s, Breber et al.’s, Cavallini et al.’s, Soliman’s flow pattern correlations from literature are found to be predictive for the annular flow conditions in the test tube.


Sign in / Sign up

Export Citation Format

Share Document