Residual Stresses Generated by the Combined Burnishing - Cutting Process in the Worked Parts

2014 ◽  
Vol 657 ◽  
pp. 103-107 ◽  
Author(s):  
Gheorghe Brabie ◽  
Gheorghe Mustea ◽  
Bogdan Chirita

The cutting followed by burnishing, used like a combined process, leads to the improvement of the part surface quality (roughness, hardness, microstructure etc.) and to reduction of the costs and manufacturing times as a function of different working parameters. One of the factors and parameters that characterize the machined surface by this combined process is the residual stresses that are generated and located in the part deformed strata. The present paper analyses the results concerning the experimental determination of the residual stresses generated in the machined surfaces of parts made from magnesium alloy by the burnishing - turning combined process. The experimental investigations have shown that in the machined strata the combined process determines the occurrence of the compressive residual stresses and hence the fatigue and cracking resistances of the machined materials will be improved.

Author(s):  
Guang Yang ◽  
Caroline Norma Jane Tite ◽  
Graham Thomas Smith ◽  
Anthony David Hope ◽  
Siamak Noroozi

Abstract A method of using the finite element mode to predict the residual stresses on the surface of machined hardened steel is proposed. The proposed model is based on the analysis of strain relaxation data obtained from the measurement of residual stresses by material removal methods involving two stages; 1). experimental determination of the thermal residual stresses produced during heat treatment 2). experimental determination of the resultant residual stress on the machined surface due to the interaction between thermal stress relief and the machining stresses induced. The proposed finite element model was used to determine the relationship between the two types of residual stress within the machined surface region of a workpiece. It was found that the remaining residual stresses are determined mainly by stress release rather than induction. Such a finite element approach aims at an improvement in accuracy and reduction in the number of experiments required to determine the nature of residual stresses. Furthermore, it could provide an improved qualitative assessment of residual stresses when applied to hardened steel turning.


2014 ◽  
Vol 657 ◽  
pp. 18-22 ◽  
Author(s):  
Bogdan Chirita ◽  
Nicolae Catalin Tampu

Magnesium alloys exhibit a very good ratio of mechanical properties versus specific weight, thus making it an important choice for parts used in automotive, aeronautic and medical industry. The distribution of residual stress in the superficial layer of the material is regarded as one of the factors defining the surface quality of a machined part. It is therefore important to know this distribution as it is closely related to fatigue and corrosion resistance, especially for the parts working in aggressive environments (i.e. biomedical devices). The present paper focuses on the determination of the residual stresses induced in a magnesium alloy part processed by milling, and their effects on surface quality.


1992 ◽  
Vol 114 (1) ◽  
pp. 90-96 ◽  
Author(s):  
F. G. Rammerstorfer ◽  
F. D. Fischer

An analytical procedure applicable for the experimental determination of initially existing residual stresses in long composite circular cylinders is derived within the framework of the drilling and turning technique. The method is demonstrated for a long cylinder composed of two different materials. An extension to cylinders composed of an arbitrary number of circular cylindrical layers can easily be derived in analogy to the described procedures.


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