Hydrocyclone Numerical Simulation and Separation Efficiency Optimization

2014 ◽  
Vol 670-671 ◽  
pp. 655-658 ◽  
Author(s):  
Xian Ming Sun ◽  
Lei Wei
Keyword(s):  
Flow Field ◽  
Wall Thickness ◽  
Volume Fraction ◽  
Separation Efficiency ◽  
Pipe Wall ◽  
Reynolds Stress Model ◽  
Pipe Wall Thickness ◽  
Inlet Velocity ◽  
Affective Factors ◽  
Overflow Pipe

For the hydrocyclone’ separation efficiency affects by many factors, this paper combined Reynolds stress model and SIMPLEC algorithm of Fluent software with orthogonal test to simulate hydrocyclone’s operating process and analysis the flow field. Different overflow pipe wall thickness values (4mm, 8mm, 12mm), volume fraction values (1%, 5%, 10%) and inlet velocities (3m/s, 4m/s, 5m/s) was considered as the separation efficiency affective factors. Results show that the overflow pipe wall thickness has greatest influence on separation efficiency. The inlet velocity is the second and the volume fraction value is the last. The optimal combination is the overflow pipe wall thickness value 8mm, the volume fraction 5% and the inlet velocity 5m/s. The overflow pipe wall thickness value increasing can decrease the turbulent kinetic energy and increase the stability of hydrocyclone flow field.

Development of a mathematical model of the influence of wall thickness on the strain rate when profiling pipes by drawing

2020 ◽  
pp. 49-52
Author(s):  
R.A. Okulov ◽  
N.V. Semenova
Keyword(s):  
Mathematical Model ◽  
Strain Rate ◽  
Wall Thickness ◽  
Pipe Wall ◽  
Strain Intensity ◽  
Thickness Strain ◽  
Pipe Wall Thickness

The change in the intensity of the deformation of the pipe wall during profiling by drawing was studied. The dependence of the strain intensity on the wall thickness of the workpiece is obtained to predict the processing results in the production of shaped pipes with desired properties. Keywords drawing, profile pipe, wall thickness, strain rate. [email protected]

Leak Testing

2021 ◽  
pp. 143-147
Author(s):  
Charles Becht
Keyword(s):  
Wall Thickness ◽  
Pipe Wall ◽  
Piping System ◽  
Pipe Wall Thickness ◽  
Pressure Testing ◽  
Leak Testing ◽  
Piping Systems ◽  
Design Pressure ◽  
Important Test

While the exercise of pressurizing a piping system and checking for leaks is sometimes called pressure testing, the Code refers to it as leak testing. The main purpose of the test is to demonstrate that the piping can confine fluid without leaking. When the piping is leak tested at pressures above the design pressure, the test also demonstrates that the piping is strong enough to withstand the pressure. For large bore piping where the pipe wall thickness is close to the minimum required by the Code, being strong enough to withstand the pressure is an important test. For small bore piping that typically has a significant amount of extra pipe wall thickness, being strong enough is not in question. Making sure that the piping is leak free is important for all piping systems.

scholarly journals Study of GLR and Inlet Velocity on Hydrocyclone for Fracturing Flow-Back Fluids

2019 ◽  
Vol 2019 ◽  
pp. 1-12
Author(s):  
Bing Liu ◽  
Huajian Wang ◽  
Luncao Li ◽  
Zhenjiang Zhao ◽  
Liping Xu ◽  
...  
Keyword(s):  
Particle Size ◽  
Separation Efficiency ◽  
Tangential Velocity ◽  
Reynolds Stress Model ◽  
Optimum Range ◽  
Inlet Velocity ◽  
Split Ratio ◽  
Vortex Finder ◽  
Computational Fluid Dynamics Cfd ◽  
Solid Liquid

In this work, based on the Reynolds stress model (RSM) of the computational fluid dynamics (CFD) software Fluent and experimental method, the velocity field, pressure characteristics, split ratio, and separation efficiency of the hydrocyclone are analyzed under different gas-liquid ratios (GLRs). For the inlet velocity, the lower limit is ascertained by the flow field stability, the upper limit is largely determined by the energy consumption, and the optimum range is 4 m/s to 10 m/s. Within the optimum range, the peak value of tangential velocity increases while the GLR increases, whereas the pressure and pressure drop decrease. With the increase in the GLR, the axial velocity decreases, and the locus of zero vertical velocity shifts inward. The increase in the GLR causes more gas to collect at the vortex finder, which hinders the discharge of the solid-liquid mixture from the overflow, and the larger the GLR, the faster the decrease in the split ratio. The separation efficiency of particles with a particle size of 15 μm is increased by 6.75%, and the separation efficiency of particles with a particle size of 30 μm is increased by 0.57%. Meanwhile, the separation efficiency is increased by 2.43%, and the cut size d50 is reduced as the GLR increases.

Numerical Simulation of Double Inlet Cylinder Cyclone Using CFD

2013 ◽  
Vol 275-277 ◽  
pp. 558-561
Author(s):  
Xiao Ming Yuan ◽  
Hui Jun Zhao ◽  
Jing Yi Qu
Keyword(s):  
Flow Field ◽  
Volume Fraction ◽  
Separation Efficiency ◽  
Separation Performance ◽  
Two Phase ◽  
Phase Volume Fraction ◽  
Fluid Field ◽  
Cylindrical Cyclone ◽  
Discrete Phase ◽  
New Type

Designed a new type of double inlet cylindrical cyclone. For search the separation performance in a cylindrical cyclone. By use of CFD，applied the RSM turbulence model and Euler two-phase flow method and ASM which to simulate separation process and flow field within a double inlet cylindrical cyclone. Then compared with the single inlet cyclone，obtained velocity distribution. Analyzed the differences of discrete phase volume fraction between different viscosity. The results show that the new-style cyclone caught more stable fluid field and higher separation efficiency. And when the viscosity is about 0.75 kg/m•s， the separation efficiency and stability of the oil core is higher. Preliminary flow field law is shown up.

Simulation of Ductile Tearing in a Dissimilar Material Weld up to Pipe Wall Break-Through

2010 ◽  
Author(s):  
Philippe Gilles ◽  
Alexandre Brosse ◽  
Moi¨se Pignol
Keyword(s):  
Crack Initiation ◽  
Crack Growth ◽  
Wall Thickness ◽  
Surface Crack ◽  
Pipe Wall ◽  
Ductile Crack ◽  
Pipe Wall Thickness ◽  
Ductile Tearing ◽  
Ductile Crack Growth ◽  
Computational Analyses

This paper presents ductile initiation calculations and growth simulations of a surface crack up to pipe wall breakthrough. For validation purpose, one of the two BIMET configurations is selected. The EC program BIMET has been carried out to analyze the ductile tearing behavior of DMWs through experiments and computational analyses. In the mock-up, the initial defect is an external circumferential defect located close to the weld-ferritic interface, with a depth of one third of the wall thickness. During the test, the crack extended up to two third of the pipe wall thickness. The aim of the study is to simulate the crack initiation and growth, to compare the results with the experimental records and to continue the ductile crack growth up to pipe wall break-through.

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