Research on CNC Machining Model and Error Analysis for Spiral Bevel Gear

2014 ◽  
Vol 686 ◽  
pp. 517-521
Author(s):  
Zhi Gang Liu
Keyword(s):  
Bevel Gear ◽  
Cnc Machining ◽  
Functional Verification ◽  
Spiral Bevel Gear ◽  
Milling Machine ◽  
Machine Process ◽  
Machine Model ◽  
Instantaneous Position ◽  
Simulation Results ◽  
Spiral Bevel

This paper analyzed the adjustment principle and calculation method of parameters for CNC spiral bevel gear milling machine, and establish the models of NC machining of spiral bevel gear milling machine. Through the calculation of examples, we acquire the machine tool axes of the instantaneous position when CNC spiral bevel gear milling machine process. The paper establish simulation machine model of spiral bevel gear milling machine and the simulation processing. The simulation results meet the spiral bevel gear milling machine functional verification requirements.

NC Machining Simulation of Spiral Bevel Gear Based on VERICUT

2011 ◽  
Vol 141 ◽  
pp. 376-380
Author(s):  
Yong Wang ◽  
Jing Chuan Dong ◽  
Tai Yong Wang ◽  
Lin Zhao
Keyword(s):  
Transformation Method ◽  
Bevel Gear ◽  
Spiral Bevel Gear ◽  
Cnc Machine ◽  
Machine Model ◽  
Type Machine ◽  
Spiral Bevel ◽  
Nc Machining Simulation ◽  
Coordinate Transformation Method ◽  
Five Axis

Based on the traditional cradle-type spiral bevel gear machining theory, the mathematical model of tilt machining method for the pinion member of spiral bevel gear pair is created. Then, by applying coordinate transformation method from crade-type machine to CNC one, a five-axis virtual CNC machine model is established by VERICUT software. at the same time, the pinion cutting simulation is carried out under VERICUT according the properties of the general five-axis CNC system and the relevant configuration parameters. By using this method, the accuracy of the bevel gear cutting system based on a general five-axis CNC can be well verified.

scholarly journals 5-Axis Double-Flank CNC Machining of Spiral Bevel Gears via Custom-Shaped Milling Tools – Part II: Physical Validations and Experiments

2021 ◽  
Author(s):  
Gaizka Gómez Escudero ◽  
Pengbo Bo ◽  
Haizea González Barrio ◽  
Amaia Calleja Ochoa ◽  
Michael Barton ◽  
...  
Keyword(s):  
End Milling ◽  
Bevel Gear ◽  
Cnc Machining ◽  
Flank Milling ◽  
Spiral Bevel Gear ◽  
Machining Accuracy ◽  
Machining Time ◽  
Milling Tool ◽  
Gear Manufacturing ◽  
Spiral Bevel

Abstract We investigate a recently introduced methodology for 5-axis flank computer numerically controlled (CNC) machining, called double-flank milling. Certain geometries, such as curved teeth of spiral bevel gear, admit this approach where the milling tool has tangential contact with the material block on two sides, yielding a more efficient variant of flank milling. To achieve high machining accuracy, the path-planning algorithm, however, does not look only for the path of the tool, but also for the shape of the tool itself. We validate the approach by series of physical experiments using an abrasive custom-shaped milling tool specifically designed for a particular type of a spiral bevel gear. We show the potential of this new methodology in the semifinishing stage of gear manufacturing, where it outperforms traditional ball end milling by an order of magnitude in terms of machining time, while keeping, or even improving, the machining error.

Research on the CNC Machining Simulation Model Build and Realize Based on the Spiral Bevel Gear with Forming Method

2010 ◽  
Vol 146-147 ◽  
pp. 770-774
Author(s):  
De Ji Hu ◽  
Qing Guo Meng ◽  
Wei Zhao
Keyword(s):  
Three Dimensional ◽  
Bevel Gear ◽  
Cnc Machining ◽  
Solid Model ◽  
Spiral Bevel Gear ◽  
Machining Simulation ◽  
Spiral Bevel ◽  
3D Solid ◽  
Relationship Of ◽  
Gear Engagement

In view of the spiral bevel gear machined by the semi-generating means, a new method to create 3D solid model is proposed. The equation of tooth profile surface is deduced from the principles of spiral bevel gear engagement and cutting, according to the position relationship of the machine tool, the cutting tool and the workpiece, along with the cutting tooth process. Then the three-dimensional solid model of spiral bevel gear is developed with the delphi program using the known parameters and the above mathematic equations. The effectiveness of this method has been demonstrated.

Designing and Manufacturing Spiral Bevel Gears Using 5-Axis CNC Milling Machines

2011 ◽  
Author(s):  
Joe¨l Teixeira Alves ◽  
Miche`le Guingand ◽  
Jean-Pierre de Vaujany
Keyword(s):  
Manufacturing Process ◽  
Gear Tooth ◽  
Bevel Gear ◽  
Spiral Bevel Gear ◽  
Milling Machine ◽  
Cnc Milling ◽  
Spiral Bevel Gears ◽  
Bevel Gears ◽  
Tooth Surfaces ◽  
Spiral Bevel

The design of spiral bevel gears still remains complex since tooth geometry and the resulting kinematics performance stem directly from the manufacturing process. Spiral bevel gear manufacture owes most to the works of Gleason and Klingelnberg. However, recent advances in milling machine technology and CAM (Computer Aided Manufacturing) make it possible to manufacture good quality spiral bevel gears on a standard 5-axis milling machine. This paper describes the CAD definition and manufacturing of spiral bevel gear tooth surfaces. Process performance is assessed by comparing the resulting surfaces after machining with the pre-defined CAD surfaces. Using this manufacturing process allows to propose new type of geometry. This one is more theoretical and, in some respects, easier to design than the standard spiral bevel gear as it enables simpler mesh optimization. The latter can be achieved by using the model of meshing under load recalled in this paper.

The Drive Axis Simulate Analysis on the Spiral Bevel Gear Milling Machine

2013 ◽  
Vol 365-366 ◽  
pp. 281-284
Author(s):  
Li Juan Yu ◽  
Xu Peng Li ◽  
Fu You Liu ◽  
Fei Zheng
Keyword(s):  
Bevel Gear ◽  
Drive Shaft ◽  
Parameter Method ◽  
Spiral Bevel Gear ◽  
Force Model ◽  
Milling Machine ◽  
Feed System ◽  
Lumped Mass ◽  
Mass Model ◽  
Spiral Bevel

The tool feed system main drive shaft of CNC spiral bevel gear milling machine is researched, and the vibration form of the drive shaft is confirmed.The main drive shaft is simplified using the lumped parameter method, the lumped mass model and the force model were been obtained. When bending vibrating, the natural frequency of the main drive shaft is calculated using the transfer matrix method. In order to verify the correctness of the calculations, the vibration of the main drive shaft is simulated by using ANSYS. This paper also designs the vibration control system for the main drive shaft, and analyzes influence factors which affects the vibration of the main drive shaft.

Designing and Manufacturing Spiral Bevel Gears Using 5-Axis Computer Numerical Control (CNC) Milling Machines

2013 ◽  
Vol 135 (2) ◽  
Author(s):  
Joël Teixeira Alves ◽  
Michèle Guingand ◽  
Jean-Pierre de Vaujany
Keyword(s):  
Manufacturing Process ◽  
Computer Aided Design ◽  
Bevel Gear ◽  
Numerical Control ◽  
Spiral Bevel Gear ◽  
Milling Machine ◽  
Spiral Bevel Gears ◽  
Bevel Gears ◽  
Computer Aided ◽  
Spiral Bevel

The design of spiral bevel gears remains complex since tooth geometry and the resulting kinematic performance stem directly from the manufacturing process. Spiral bevel gear cutting up to now has relied on the works of several manufacturers. Recent advances in milling machine technology and computer aided manufacturing (CAM) now make it possible to manufacture good quality spiral bevel gears on a standard 5-axis milling machine. This paper describes the computer aided design (CAD) definition and manufacturing of spiral bevel gear tooth surfaces. Process performance is assessed by comparing the resulting surfaces after machining with the predefined CAD surfaces. This manufacturing process makes it possible to obtain geometry analytically, making design easier than with standard spiral bevel gears.

Study on Ultrasonic Lapping System of Spiral Bevel Gear

2011 ◽  
Vol 86 ◽  
pp. 424-427 ◽  
Author(s):  
Jian Jun Yang ◽  
Bing Yang Wei ◽  
Xiao Zhong Deng ◽  
Zong De Fang
Keyword(s):  
Dynamic Model ◽  
Bevel Gear ◽  
Spiral Bevel Gear ◽  
Input Shaft ◽  
Gear Backlash ◽  
Impact Theory ◽  
Shaft Angle ◽  
Simulation Results ◽  
Spiral Bevel ◽  
Vibration Noise

Based on non-smooth impact theory, the dynamic model of spiral bevel gear is constructed by considering of input shaft angle excitation. The Maximal Lyapunov Exponents (MLEs) curves for backlash 0.10mm and 0.14mm caused by exciting amplitude are given. The simulation results indicate that gear backlash, excited amplitude and retard torque have influence on the dynamics behavior of spiral bevel gear system. The experiments show that the vibration noise is deduced after ultrasonic gear lapping.

Virtual Machining of Spiral Bevel Gear Based on VERICUT

2011 ◽  
Vol 199-200 ◽  
pp. 1885-1889
Author(s):  
Yong Wang ◽  
Lin Zhao ◽  
Jin Bao Kou
Keyword(s):  
Transformation Method ◽  
Bevel Gear ◽  
Spiral Bevel Gear ◽  
Machine Model ◽  
Gear Cutting ◽  
Machining System ◽  
Spiral Bevel ◽  
Set Up ◽  
Spatial Kinematics ◽  
Five Axis

Spiral bevel gear milling machine is one typical representative of complex manufacturing equipments. In order to simulate spiral bevel gear cutting, a five-axis virtual CNC gear cutting machine under VERICUT software is established in this paper. Based on a spiral bevel gear generating theory, the surface forming of the spiral bevel gear is studied by using coordinate transformation method in spatial kinematics, and the G-code required by actual gear cutting is generated. Then, according to the properties of the general five-axis CNC system, the machine model and the relevant configuration parameters under VERICUT is created, so the spiral bevel gear virtual NC machining system is set up. Finally, the cutting simulation and crash examination are accomplished under VERICUT. By using this method, the accuracy of the bevel gear cutting system based on a general five-axis CNC can be well verified.

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