scholarly journals An Hardware-in-the-Loop Tool for the Design of Complex Mechanical Systems Controllers

2015 ◽  
Vol 783 ◽  
pp. 43-56
Author(s):  
Manuel Beschi ◽  
Davide Colombo ◽  
Paolo Grande ◽  
Fabrizio Padula ◽  
Antonio Visioli

In this paper we propose an Hardware-In-the-Loop (HIL) system for industrial drives. The system allows the user to optimize the design of control strategies by emulating complex mechanical applications. In fact, with this approach it is possible to simulate the behavior of the real mechanical system, and therefore to verify a priori the effectiveness of a control strategy and to achieve a rapid prototyping of the mechatronic system. The structure of the system consists of a couple of brushless motor which are connected by a mechanical joint. In one drive the control functions related to a specific application are implemented while the other one is used to replicate the mechanical system model of the application. A modular approach has been selected in order to allow a rapid development of a given application. In particular, a library of components has been implemented both in Simulink and in an IEC61131-3 language.

2017 ◽  
Vol 20 (K5) ◽  
pp. 51-57
Author(s):  
Tran Ngoc Le

According to the traditional design method, in order to manufacture a mechatronic system, from the initial idea, the designer designs the mechanical system by CAD (Computer-Aided-Design), this system is then fabricated, finally, the system will be tested on the working condition. If the system does not work properly, the design of the system will be changed, and hardware is re-manufactured. This method is more time-consuming and cost for repairing and manufacturing hardware repeatedly. To save design time and reduce the cost of the manufacturing hardware as well as to optimize the design process of a mechatronics system, this paper introduces an engineering model it is called a virtual prototyping technology which allows optimizing the designs on the computer before manufacturing the test-bed system. Based on the concept of the system working, the mechatronics system is designed on SOLIDWORKS and then exported to the ADAMS software (Automated Dynamic Analysis of Mechanical System). The flexible element is also modeling and analysis in ANSYS software then exported to ADAMS. The integrated simulation in ADAMS environment is executed to investigate the dynamic behaviors of the mechanical system and design will be adjusted. Virtual prototyping model will then be exported to MATLAB/Simulink to develop the control strategies. Co-simulation results in some contexts to evaluate the effectiveness of the proposed mechatronic system before implementing on test-bed


2020 ◽  
pp. 45-48
Author(s):  
S.I. Malafeev ◽  
A.A. Malafeeva ◽  
V.I. Konyashin

A correction method for regulating the mechatronic system of a «DUO-300» rolling mill with a direct current electric drive is considered. The results of the study of dynamic processes in the mechatronic system with the proposed correction are presented. Keywords rolling mill, mechatronic system, model, electric drive, engine, regulator, correction. [email protected]


Energies ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3274
Author(s):  
Jose Rueda Torres ◽  
Zameer Ahmad ◽  
Nidarshan Veera Kumar ◽  
Elyas Rakhshani ◽  
Ebrahim Adabi ◽  
...  

Future electrical power systems will be dominated by power electronic converters, which are deployed for the integration of renewable power plants, responsive demand, and different types of storage systems. The stability of such systems will strongly depend on the control strategies attached to the converters. In this context, laboratory-scale setups are becoming the key tools for prototyping and evaluating the performance and robustness of different converter technologies and control strategies. The performance evaluation of control strategies for dynamic frequency support using fast active power regulation (FAPR) requires the urgent development of a suitable power hardware-in-the-loop (PHIL) setup. In this paper, the most prominent emerging types of FAPR are selected and studied: droop-based FAPR, droop derivative-based FAPR, and virtual synchronous power (VSP)-based FAPR. A novel setup for PHIL-based performance evaluation of these strategies is proposed. The setup combines the advanced modeling and simulation functions of a real-time digital simulation platform (RTDS), an external programmable unit to implement the studied FAPR control strategies as digital controllers, and actual hardware. The hardware setup consists of a grid emulator to recreate the dynamic response as seen from the interface bus of the grid side converter of a power electronic-interfaced device (e.g., type-IV wind turbines), and a mockup voltage source converter (VSC, i.e., a device under test (DUT)). The DUT is virtually interfaced to one high-voltage bus of the electromagnetic transient (EMT) representation of a variant of the IEEE 9 bus test system, which has been modified to consider an operating condition with 52% of the total supply provided by wind power generation. The selected and programmed FAPR strategies are applied to the DUT, with the ultimate goal of ascertaining its feasibility and effectiveness with respect to the pure software-based EMT representation performed in real time. Particularly, the time-varying response of the active power injection by each FAPR control strategy and the impact on the instantaneous frequency excursions occurring in the frequency containment periods are analyzed. The performed tests show the degree of improvements on both the rate-of-change-of-frequency (RoCoF) and the maximum frequency excursion (e.g., nadir).


Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 593
Author(s):  
Moiz Muhammad ◽  
Holger Behrends ◽  
Stefan Geißendörfer ◽  
Karsten von Maydell ◽  
Carsten Agert

With increasing changes in the contemporary energy system, it becomes essential to test the autonomous control strategies for distributed energy resources in a controlled environment to investigate power grid stability. Power hardware-in-the-loop (PHIL) concept is an efficient approach for such evaluations in which a virtually simulated power grid is interfaced to a real hardware device. This strongly coupled software-hardware system introduces obstacles that need attention for smooth operation of the laboratory setup to validate robust control algorithms for decentralized grids. This paper presents a novel methodology and its implementation to develop a test-bench for a real-time PHIL simulation of a typical power distribution grid to study the dynamic behavior of the real power components in connection with the simulated grid. The application of hybrid simulation in a single software environment is realized to model the power grid which obviates the need to simulate the complete grid with a lower discretized sample-time. As an outcome, an environment is established interconnecting the virtual model to the real-world devices. The inaccuracies linked to the power components are examined at length and consequently a suitable compensation strategy is devised to improve the performance of the hardware under test (HUT). Finally, the compensation strategy is also validated through a simulation scenario.


2010 ◽  
Vol 25 (12) ◽  
pp. 2919-2929 ◽  
Author(s):  
Jin-Hong Jeon ◽  
Jong-Yul Kim ◽  
Hak-Man Kim ◽  
Seul-Ki Kim ◽  
Changhee Cho ◽  
...  

2013 ◽  
Vol 433-435 ◽  
pp. 2235-2238
Author(s):  
Wei Ning Bao

The mechanical system dynamics software,ADAMS,is used to establish multi-body dynamics system model for a truck front suspension and steering system. Through the simulation test of wheel travel, front wheel alignment parameters changing along with the wheel travel was obtained.


2021 ◽  
Author(s):  
Nalini Arasavali ◽  
Sasibhushanarao Gottapu

Abstract Kalman filter (KF) is a widely used navigation algorithm, especially for precise positioning applications. However, the exact filter parameters must be defined a priori to use standard Kalman filters for coping with low error values. But for the dynamic system model, the covariance of process noise is a priori entirely undefined, which results in difficulties and challenges in the implementation of the conventional Kalman filter. Kalman Filter with recursive covariance estimation applied to solve those complicated functional issues, which can also be used in many other applications involving Kalaman filtering technology, a modified Kalman filter called MKF-RCE. While this is a better approach, KF with SAR tuned covariance has been proposed to resolve the problem of estimation for the dynamic model. The data collected at (x: 706970.9093 m, y: 6035941.0226 m, z: 1930009.5821 m) used to illustrate the performance analysis of KF with recursive covariance and KF with computational intelligence correction by means of SAR (Search and Rescue) tuned covariance, when the covariance matrices of process and measurement noises are completely unknown in advance.


Author(s):  
Himani Himani ◽  
Navneet Sharma

<p><span>This paper describes the design and implementation of Hardware in the Loop (HIL) system D.C. motor based wind turbine emulator for the condition monitoring of wind turbines. Operating the HIL system, it is feasible to replicate the actual operative conditions of wind turbines in a laboratory environment. This method simply and cost-effectively allows evaluating the software and hardware controlling the operation of the generator. This system has been implemented in the LabVIEW based programs by using Advantech- USB-4704-AE Data acquisition card. This paper describes all the components of the systems and their operations along with the control strategies of WTE such as Pitch control and MPPT. Experimental results of the developed simulator using the test rig are benchmarked with the previously verified WT test rigs developed at the Durham University and the University of Manchester in the UK by using the generated current spectra of the generator. Electric subassemblies are most vulnerable to damage in practice, generator-winding faults have been introduced and investigated using the terminal voltage. This wind turbine simulator can be analyzed or reconfigured for the condition monitoring without the requirement of actual WT’s.</span></p>


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