Simulation Study on Electric Turbo-Compound (ETC) for Thermal Energy Recovery in Turbocharged Internal Combustion Engine

2015 ◽  
Vol 799-800 ◽  
pp. 895-901
Author(s):  
Alias Mohd Noor ◽  
Rosnizam Che Puteh ◽  
Srithar Rajoo ◽  
Uday M. Basheer ◽  
Muhammad Hanafi Md Sah ◽  
...  

Exhaust gas heat utilization in the form of Thermal Energy Recovery (TER) has attracted a major interest due to its potentials with Internal Combustion Engines (ICE). Recovering useful energy, for example in the form of electrical power from the engine exhaust waste heat could benefit in the form of direct fuel economy or increase in the available electric power for the auxillary systems. The methodology in this paper includes the assessment of each waste heat recovery technology based on the current research and development trends for automotive application. It also looked into the potential for energy recovery, performances of each technology and factors affecting its implementation. Finally, the work presents an Electric Turbo Compounding (ETC) simulation using a Ford Eco-Boost as a baseline engine modeled with the 1-Dimensional AVL Boost software. A validated 1-D engine model was used to investigate the impact on the Brake Specific Fuel Consumption (BSFC) and Brake Mean Effective Pressure (BMEP) at full load. This paper presents some reviews on the turbo-compounding method and also the modelling efforts and results of an electric turbo-compounding system. Modelling shows that the turbo-compounding setup can be more beneficial than turbo-charging alone.

2019 ◽  
Vol 9 (20) ◽  
pp. 4242 ◽  
Author(s):  
Youcai Liang ◽  
Zhibin Yu ◽  
Wenguang Li

In this paper, a heat driven cooling system that essentially integrated an organic Rankine cycle power plant with a vapour compression cycle refrigerator was investigated, aiming to provide an alternative to absorption refrigeration systems. The organic Rankine cycle (ORC) subsystem recovered energy from the exhaust gases of internal combustion engines to produce mechanical power. Through a transmission unit, the produced mechanical power was directly used to drive the compressor of the vapour compression cycle system to produce a refrigeration effect. Unlike the bulky vapour absorption cooling system, both the ORC power plant and vapour compression refrigerator could be scaled down to a few kilowatts, opening the possibility for developing a small-scale waste heat-driven cooling system that can be widely applied for waste heat recovery from large internal combustion engines of refrigerated ships, lorries, and trains. In this paper, a model was firstly established to simulate the proposed concept, on the basis of which it was optimized to identify the optimum operation condition. The results showed that the proposed concept is very promising for the development of heat-driven cooling systems for recovering waste heat from internal combustion engines’ exhaust gas.


Author(s):  
J. L. Wang ◽  
J. Y. Wu ◽  
C. Y. Zheng

CCHP systems based on internal combustion engines have been widely accepted as efficient distributed energy resources systems. CCHP systems can be efficient mainly because that the waste heat of engines can be recovered and used. If the waste heat is not used, CCHP systems may not be beneficial choices. PV-wind systems can generate electricity without fuel consumption, but the electric output depends on the weather, which is not reliable. A PV-wind system can be integrated into a CCHP system to form a higher efficient energy system. Actually, a hybrid energy system based on PV-wind devices and internal combustion engines has been studied by many researchers. But the waste heat of the engine is seldom considered in the previous work. Researches show that, 20∼30% energy can be converted into electricity by a small size engine while more than 70% is released. If the waste heat is not recovered, the system cannot reach a high efficiency. This work aims to analyze a hybrid CCHP system with PV-wind devices. Internal combustion engines are the prime movers whose waste heat is recovered for house heating or driving absorption chillers. PV-wind devices are added to reduce the fuel consumption and total cost. The optimal design method and optimal operation strategy are proposed basing on hourly analyses. Influences of the device cost and fuel price on the optimal dispatch strategies are discussed. Results show that all of the excess energy from the PV-wind system is not worth being stored by the battery. The hybrid CCHP system can be more economical and higher efficient in the studied case.


Author(s):  
Philipp Skarke ◽  
Shawn Midlam-Mohler ◽  
Marcello Canova

This paper presents a feasibility analysis on the application of Organic Rankine Cycles as a Waste Heat Recovery system for automotive internal combustion engines. The analysis is conducted considering the Ohio State University EcoCAR, a student prototype plug-in hybrid electric vehicle, as a case study for preliminary fuel economy evaluation. Starting from a energy-based powertrain simulation model validated on experimental data from the prototype vehicle, a first and second-law analysis was conducted to identify the potential for engine waste heat recovery, considering a variety of driving cycles and assuming the vehicle operating in charge-sustaining (HEV) mode. Then, a quasi-static thermodynamic model of an Organic Rankine Cycle (ORC) was designed, calibrated from data available in literature and optimized to fit the prototype vehicle. Simulations were then carried out to evaluate the amount of energy recovered by the ORC system, considering both urban and highway driving conditions. The results of the simulations show that a simple ORC system is able to recover up to 10% of the engine waste heat on highway driving conditions, corresponding to a potential 7% improvement in fuel consumption, with low penalization of the added weight to the vehicle electric range.


Author(s):  
Angela Wu ◽  
Seunghwan Keum ◽  
Volker Sick

In this study, the effects of the thermal boundary conditions at the engine walls on the predictions of Large-Eddy Simulations (LES) of a motored Internal Combustion Engine (ICE) were examined. Two thermal boundary condition cases were simulated. One case used a fixed, uniform wall temperature, which is typically used in conventional LES modeling of ICEs. The second case utilized a Conjugate Heat Transfer (CHT) modeling approach to obtain temporally and spatially varying wall temperature. The CHT approach solves the coupled heat transfer problem between fluid and solid domains. The CHT case included the solid valves, piston, cylinder head, cylinder liner, valve seats, and spark plug geometries. The simulations were validated with measured bulk flow, near-wall flow, surface temperature, and surface heat flux. The LES quality of both simulations was also discussed. The CHT results show substantial spatial, temporal, and cyclic variability of the wall heat transfer. The surface temperature dynamics obtained from the CHT model compared well with measurements during the compression stroke, but the absolute magnitude was 5 K (or 1.4%) off and the prediction of the drop in temperature after top dead center suffered from temporal resolution limitations. Differences in the predicted flow and temperature fields between the uniform surface temperature and CHT simulations show the impact of the surface temperature on bulk behavior.


2020 ◽  
Vol 10 (11) ◽  
pp. 3705
Author(s):  
Ahmad Alshwawra ◽  
Florian Pohlmann-Tasche ◽  
Frederik Stelljes ◽  
Friedrich Dinkelacker

Reducing friction is an important aspect to increase the efficiency of internal combustion engines (ICE). The majority of frictional losses in engines are related to both the piston skirt and piston ring–cylinder liner (PRCL) arrangement. We studied the enhancement of the conformation of the PRCL arrangement based on the assumption that a suitable conical liner in its cold state may deform into a liner with nearly straight parallel walls in the fired state due to the impact of mechanical and thermal stresses. Combining the initially conical shape with a noncircular cross section will bring the liner even closer to the perfect cylindrical shape in the fired state. Hence, a significant friction reduction can be expected. For the investigation, the numerical method was first developed to simulate the liner deformation with advanced finite element methods. This was validated with given experimental data of the deformation for a gasoline engine in its fired state. In the next step, initially conically and/or elliptically shaped liners were investigated for their deformation between the cold and fired state. It was found that, for liners being both conical and elliptical in their cold state, a significant increase of straightness, parallelism, and roundness was reached in the fired state. The combined elliptical-conical liner led to a reduced straightness error by more than 50% compared to the cylindrical liner. The parallelism error was reduced by 60% to 70% and the roundness error was reduced between 70% and 80% at different liner positions. These numerical results show interesting potential for the friction reduction in the piston-liner arrangement within internal combustion engines.


Author(s):  
Viorel Badescu ◽  
Mahdi Hatf Kadhum Aboaltabooq ◽  
Horatiu Pop ◽  
Valentin Apostol ◽  
Malina Prisecaru ◽  
...  

Sign in / Sign up

Export Citation Format

Share Document