Abstract
In the wake of Eni's strategy to curb fugitive emissions - in particular methane – an innovative control valve (Clarke Shutter Valve) has been deployed and tested in an Italian Eni facility.
This shutter type valve is capable of reducing the fugitive emissions by more than 90%, as well as greatly curbing purchase costs, thanks to an innovative design in bonnet and regulating mechanism.
In order to assess the real potentiality of the innovation, four Fisher globe valves and one Fisher V-ball were substituted with the Shutter Valves on different hydrocarbon streams of the Trecate facility (Piedmont), in particular on streams containing oil, gas and corrosive fluids.
The valves were monitored for more than a year and fugitive emissions tests have been performed to detect and estimate methane leak rates.
Since this represented a first deployment of this technology in Europe, a thorough analysis and technology validation of the valves has been performed.
A successful installation and start-up were performed in 3 days by Eni's staff at in February of 2020. The valves were fully operational after the installation and to date no issues have been reported.
In order to monitor the valves performances of flow control, continuous data collection on each valve has been implemented, and the analysis performed showed that all valves behave correctly as to Eni's standards.
A fugitive emission test that has been performed at the end of 2020 with a certified portable FID/PID analyzer displayed that no methane emissions were detected from the valves.
Lastly the one year and half long technology validation concluded that the Shutter Valves are a valid technology for curbing methane emissions from the Oil and Gas plants, and that suggested to qualify the company as Eni partner for control valves.
This deployment and field tests, as well as the technological assessment performed by Eni's professionals showed the potentiality of this new type of valves in reducing the methane emissions from the petroleum industry.
Understanding the potentiality of intrinsically carbon neutral technology is a crucial step for the mitigation of greenhouse gases emissions and towards the creation of a more environmentally friendly industry.