Comparison of Different Extrapolation Models for Materials in the Closed-Extruding Fine Blanking Simulation

2018 ◽  
Vol 1145 ◽  
pp. 123-128
Author(s):  
Ming Deng ◽  
Jiang Po Niu ◽  
Yi Long Ma ◽  
Lin Lv
Keyword(s):  
Finite Element ◽  
Flow Stress ◽  
Finite Element Simulation ◽  
Great Influence ◽  
Stress Model ◽  
Forming Process ◽  
Fine Blanking ◽  
Finite Element Software ◽  
Element Simulation ◽  
Flow Stress Model

The selection of the flow stress model of materials has a great influence on the plastic forming simulation of metal. For closed extrusion fine blanking, selecting the accurate and appropriate material flow stress model can make the finite element simulation closer to the real situation, and the simulation data is more reliable. In order to solve the accuracy problem of finite element simulation closed-extruding fine blanking, 5 types of flow stress fitting curve equations were obtained based on the data of sheet metal tensile test. With the secondary development of finite element software Deform-2D, the circular piece of closed-extruding fine blanking forming process was simulated, whose diameter is 14 mm and thickness is 30 mm. The simulation results of different rheological models were compared after physical experiment being carried out.The results show that Ludwik extrapolation rheological model is suitable for finite element simulation of closed-extruding fine blanking technology, which effectively improves closed-extruding fine blanking simulation accuracy. Lay the foundation for the application of closed-extrusion fine blanking in industry.

Research on Thermally Induced Deformation of Reinforcing Plate Based on Finite Element Simulation

2012 ◽  
Vol 197 ◽  
pp. 139-143
Author(s):  
Hua Bai ◽  
Yi Du Zhang
Keyword(s):  
Finite Element ◽  
Ambient Temperature ◽  
Finite Element Simulation ◽  
Temperature Change ◽  
Large Scale ◽  
Machining Process ◽  
Reinforcement Structure ◽  
Thermally Induced ◽  
Finite Element Software ◽  
Element Simulation

The change of ambient temperature will cause deformation during the machining process of large-scale aerospace monolithic component. Based on finite element simulation, thermally induced deformation of reinforcing plate is studied in such aspects as reinforcement structure, clamping method and temperature change, and contact function in finite element software is used to simulate the unilateral constraint between workpiece and worktable. The results indicate that reinforcing plate will produce warping deformation due to the change of ambient temperature. Different reinforcement structures and clamping methods have important influence on the deformation positions and degrees, and the deformation is proportional to the temperature change.

Finite Element Simulation of Vacuum Hot Bulge Forming of Titanium Alloy Cylindrical Workpiece

2011 ◽  
Vol 675-677 ◽  
pp. 921-924 ◽  
Author(s):  
Ming Wei Wang ◽  
Chun Yan Wang ◽  
Li Wen Zhang
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
Titanium Alloy ◽  
Finite Element Simulation ◽  
Process Parameters ◽  
Fe Model ◽  
Analysis Software ◽  
Forming Process ◽  
Element Simulation ◽  
Cylindrical Workpiece

Vacuum hot bulge forming (VHBF) is becoming an increasingly important manufacturing process for titanium alloy cylindrical workpiece in the aerospace industries. Finite element simulation is an essential tool for the specification of process parameters. In this paper, a two-dimensional nonlinear thermo-mechanical couple FE model was established. Numerical simulation of vacuum hot bulge forming of titanium alloy cylindrical workpiece was carried out using FE analysis software MSC.Marc. The effects of process parameter on vacuum hot bulge forming of BT20 titanium alloy cylindrical workpiece was analyzed by numerical simulation. The proposed an optimized vacuum hot bulge forming process parameters and die size. And the corresponding experiments were carried out. The simulated results agreed well with the experimental results.

The Simulation of Stem Cutting and Parameter Optimization for Power Station Valve

2013 ◽  
Vol 820 ◽  
pp. 151-156
Author(s):  
S.H. Zou ◽  
H.L. Wang ◽  
C.X. Yang ◽  
Y.P. Shi ◽  
J.H. Ge
Keyword(s):  
Finite Element ◽  
Finite Element Simulation ◽  
Cutting Temperature ◽  
Adaptive Meshing ◽  
Finite Element Software ◽  
Valve Stem ◽  
Element Simulation ◽  
Adaptive Meshing Technique ◽  
Proper Material ◽  
Material Constitutive Equation

We expound the finite element simulation and the key points of metal turning by the material properties of the stem in this paper, and select the proper material constitutive equation, then use the adaptive meshing technique, and then finite element modeling was carried out on the valve stem in the professional finite element software Advantedge FEM. The optimization scheme we designed of finite element simulation for the valve stem through the finite element software Advantedge FEM, and we research the influence of the amount of feed and speed cutting process about the cutting force and the cutting temperature.

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