scholarly journals Assembly Deformation and Stresses of Compliant Structures

2011 ◽  
Vol 275 ◽  
pp. 69-72 ◽  
Author(s):  
Chen Song Dong ◽  
Lu Kang

Compliant components such as large sheet metal components are commonly used in various products including automotive, aircraft and home appliances. Because of part-to-part variations, deformation and stresses are induced in the assembly process. An approach to the assembly tolerance analysis of compliant structures is presented in this paper. Given component deformation, assembly deformation and stresses are derived by finite element analysis (FEA). The influence of component deformation on assembly deformation and stresses is studied by response surface methodology (RSM), and a regression model is developed. Using the developed regression model, Monte Carlo simulation was conducted to study assembly tolerance and stresses. This approach is illustrated by an example.

Materials ◽  
2019 ◽  
Vol 12 (23) ◽  
pp. 3960 ◽  
Author(s):  
Francisco Javier Brosed ◽  
Raquel Acero Cacho ◽  
Sergio Aguado ◽  
Marta Herrer ◽  
Juan José Aguilar ◽  
...  

Due to accuracy requirements, robots and machine-tools need to be periodically verified and calibrated through associated verification systems that sometimes use extensible guidance systems. This work presents the development of a reference artefact to evaluate the performance characteristics of different extensible precision guidance systems applicable to robot and machine tool verification. To this end, we present the design, modeling, manufacture and experimental validation of a reference artefact to evaluate the behavior of these extensible guidance systems. The system should be compatible with customized designed guides, as well as with commercial and existing telescopic guidance systems. Different design proposals are evaluated with finite element analysis, and two final prototypes are experimentally tested assuring that the design performs the expected function. An estimation of the uncertainty of the reference artefact is evaluated with a Monte Carlo simulation.


2008 ◽  
Vol 33-37 ◽  
pp. 223-228 ◽  
Author(s):  
Ahmad Kamal Ariffin ◽  
M.R.M. Akramin ◽  
Syifaul Huzni ◽  
Shahrum Abdullah ◽  
Mariyam Jameelah Ghazali

This paper presents a probabilistic approach for fracture mechanics analysis of cracked structures. The objective of this work is to calculate the rigidity of cracked structures based on failure probability. The methodology consists of cracked structures modelling, finite element analysis with adaptive mesh, sampling of cracked structure including uncertainties factors and probabilistic analysis using Monte Carlo method. Probabilistic analysis represents the priority of proceeding either suitable to repair the structures or it can be justified that the structures are still in safe condition. Therefore, the combination of finite element and probabilistic analysis represents the failure probability of the structures by operating the sampling of cracked structures process. The uncertainty of the crack size can produce a significant effect on the probability of failure, particularly for the crack size with large coefficient of variation. The probability of failure caused by uncertainties relates to loads and material properties of the structure are estimated using Monte Carlo simulation technique. Numerical example is presented to show that probabilistic analysis based on Monte Carlo simulation provides accurate estimates of failure probability. The comparisons of simulation result, analytical solution and relevant numerical results obtained from other previous works shows that the combination of finite element analysis and probabilistic analysis based on Monte Carlo simulation provides accurate estimation of failure probability.


2016 ◽  
Vol 58 (3) ◽  
pp. 269-279 ◽  
Author(s):  
Hassan S. Hedia ◽  
Saad M. Aldousari ◽  
Ahmed K. Abdellatif ◽  
Gamal S. Abdelhaffez

Author(s):  
Jiaman Hong ◽  
Bo Wang ◽  
Xiaoqing Zhu ◽  
Zhichao Xiong ◽  
Yusen Huang ◽  
...  

In this paper, a novel embedded reflective grating (ERG) is presented to realize bi-function polarization operating at infrared band by finite element analysis (FEM). For transverse electric (TE) polarization, a two-port output (0th and −2nd orders) with an efficiency of more than 47% and excellent uniformity can be obtained. For transverse magnetic (TM) polarization, a high efficiency output of 94.72% can be achieved at the −2th order. The results of the analysis of the electric field intensity distribution, angular and wavelength bandwidths further demonstrate the advantages of the proposed grating. In addition, the tolerance analysis of period and duty cycle prove the feasibility of the grating in practical production.


Author(s):  
Jinsong Gao ◽  
Kenneth W. Chase ◽  
Spencer P. Magleby

Abstract Two methods for performing statistical tolerance analysis of mechanical assemblies are compared: the Direct Linearization Method (DLM), and Monte Carlo simulation. A selection of 2-D and 3-D vector models of assemblies were analyzed, including problems with closed loop assembly constraints. Closed vector loops describe the small kinematic adjustments that occur at assembly time. Open loops describe critical clearances or other assembly features. The DLM uses linearized assembly constraints and matrix algebra to estimate the variations of the assembly or kinematic variables, and to predict assembly rejects. A modified Monte Carlo simulation, employing an iterative technique for closed loop assemblies, was applied to the same problem set. The results of the comparison show that the DLM is accurate if the tolerances are relatively small compared to the nominal dimensions of the components, and the assembly functions are not highly nonlinear. Sample size is shown to have great influence on the accuracy of Monte Carlo simulation.


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