Static and Dynamic Characteristics Analysis of Precise Composite CNC Grinding Machine

2011 ◽  
Vol 411 ◽  
pp. 88-93
Author(s):  
Hong Lin Zhao ◽  
Yun Fei Sun ◽  
Rui Chen ◽  
Yu Mei Huang ◽  
Guang Peng Zhang ◽  
...  

The parameters of joint parts must be included in the finite element model of a whole grinding machine. The subject investigated in this paper is B2-K3000 high-precision composite flexible grinding machine. Through finite element modeling, the joint part parameters are integrated into the whole grinding machine model to establish a dynamic model and then analyze its static and dynamic characteristics. The result shows that the whole grinding machine possesses good features, but it still needs to be improved. This paper gives suggestions for its structure development and application.

2012 ◽  
Vol 430-432 ◽  
pp. 1568-1572
Author(s):  
Hong Lin Zhao ◽  
Bi Wei Ren ◽  
Yu Mei Huang ◽  
Guang Peng Zhang ◽  
Bo Wang ◽  
...  

The machine tool bed is an important fundamental unit of the Machine tool, and its static and dynamic characteristics directly influence the precision of the Machine tool’s process. The precise composite B2-K3000 CNC grinding machine bed is made from artificial granite. Through entity modeling, adding the boundary conditions and stress conditions to the bed, this article analyses the static stiffness, natural frequency, vibration mode and harmonic response of the grinding machine bed, and masters the natural characteristics and preponderant natural frequency.On the basic of the bed’s structure characteristics and stiffness requirements, the original bed’s structure gets partial improvements. By increasing the number of ribs and using the cross-shaped ribs, the improved result indicates that the bed’s static stiffness can be enhanced obviously and the bed’s static and dynamic characteristics can be more excellent.


2012 ◽  
Vol 472-475 ◽  
pp. 2052-2058
Author(s):  
Ping Liao ◽  
Fang Ping Deng ◽  
Rui Ming Ding ◽  
Yu Xin Wu

This paper focuses on the static and dynamic characteristics of a high speed CNC lathe feeding system, which is analyzed by using the Finite Element Method (FEM). In this study, the location of the maximum stress and deformation is demonstrated and checked, natural frequency and corresponding vibration modes is extracted and analyzed respectively, and the way to build finite element model is simply conducted. Furthermore, vibration testing of the feeding system in X, Y, Z-Direction is carried out respectively, both the theoretical analysis and test results show good agreement with each other. Finally, some conclusions and reviews are made based on the analysis results, which provide some reliable basis for the reasonable operation and static and dynamic characteristics’ improvement for the feeding system.


2010 ◽  
Vol 37-38 ◽  
pp. 374-377 ◽  
Author(s):  
Xiao Lei Deng ◽  
Jian Zhong Fu ◽  
Yong He ◽  
Zi Chen Chen ◽  
Zhen Ya He

Bed is a main component of a large precision linear rolling guide CNC grinding machine tool Its dynamic characteristics impact on machine tool’s machining precision and stability directly. In this paper, boundary conditions on the bed of a machine tool factory’s production are analyzed. By using FEA method, the bed finite element models for dynamic analysis model are established and calculated. It provides guidance in investigating the effect factors of machining precision, the machine tool’s structure optimization and error compensation.


2016 ◽  
Vol 693 ◽  
pp. 471-478
Author(s):  
Rui Tao Peng ◽  
Wang Yan ◽  
Xin Zi Tang ◽  
Zhuan Zhou

The dynamic characteristic is one of the important indicators which determine the performance of a machine tool, in this paper, the finite element model of a plane grinder is established with consideration of the behavior of joint, the static dynamic characteristics of machine tools are analyzed to reveal the vibration weak link, the column structure is topology optimized and redesigned based on the variable density degradation method. Static and dynamic characteristics of the original and new column are compared, and the dynamic characteristics of the machine tool before and after modification are discussed. The results indicate that the static and dynamic characteristics of the plane grinder are all improved after optimization.


2010 ◽  
Vol 102-104 ◽  
pp. 339-343
Author(s):  
Ze Yu Weng ◽  
Shao Heng Hu ◽  
Nan Nan Zhang ◽  
Hong Gang Ding ◽  
Hong Wu You

The dynamic characteristics of the grinding machines have an impact on its machining quality and cutting efficiency. In this paper, through the analysis of the structural features of the Large CNC gantry surface grinding machine, the finite element model of structure of the grinder was established on the base of the simplified machine structure, on which carried out its dynamics analysis, obtaining the modal parameters of the orders under different mode shapes. The effect on the dynamic characteristics of machine tools was analyzed under different mode shapes, then the weak link of the surface grinding machine was given, and then how to improve the structural design weakness of surface grinding machine was discussed, all of which provided theoretical basis for improvemental design for the structure of the large CNC gantry surface grinding machine.


Author(s):  
Prabhu Raja Venugopal ◽  
M Kalayarasan ◽  
PR Thyla ◽  
PV Mohanram ◽  
Mahendrakumar Nataraj ◽  
...  

Higher damping with higher static stiffness is essential for improving the static and dynamic characteristics of machine tool structures. The structural vibration in conventional machine tools, which are generally made up of cast iron and cast steel, may lead to poor surface finish and the dimensional inaccuracy in the machined products. It leads to the investigation of alternative machine tool structural materials such as concrete, polymer concrete, and epoxy granite. Although epoxy granite has a better damping capacity, its structural stiffness (Young's modulus) is one-third as compared to cast iron. Therefore, the present work represents optimization of the structural design of the vertical machining center column by introducing various designs of steel reinforcement in the epoxy granite structure to improve its static and dynamic characteristics using experimental and numerical approaches. A finite element model of the existing cast iron vertical machining center column has been developed and validated against the experimental data obtained using modal analysis. Furthermore, finite element models for various epoxy granite column designs have been developed and compared with the static and dynamic characteristics of cast iron column. A total of nine design configurations for epoxy granite column with steel reinforcement are evolved and numerical investigations are carried out by finite element analysis. The proposed final configuration with standard steel sections has been modeled using finite element analysis for an equivalent static stiffness and natural frequencies of about 12–20% higher than cast iron structure. Therefore, the proposed finite element model of epoxy-granite-made vertical machining center column can be used as a viable alternative for the existing column in order to achieve higher structural damping, equivalent or higher static stiffness and, easy and environmental-friendly manufacturing process.


2012 ◽  
Vol 490-495 ◽  
pp. 2273-2277 ◽  
Author(s):  
Xiao Peng Li ◽  
Wei Wang ◽  
Mi Que Zhao ◽  
Xiao Chen Meng

The simplified finite element modal was established with ANSYS aiming to study the spindle box. The changing regularity of the first 6-order natural frequency of spindle box was studied after the static and modal analysis. Shape optimization design was carried out by taking the maximum deformation of the direction of X,Y,Z as the objective function. The results show that the structure of spindle box after optimization can effectively reduce the maximum deformations of the direction of X,Y,Z,and has better static and dynamic characteristics.


2015 ◽  
Vol 713-715 ◽  
pp. 22-25
Author(s):  
Xiao Xing Shi

The built-up large-span cable-stayed bridges are taken as the engineering background Integrated finite element analysis for whole bridge is applied to establish finite element model of calculative reference bridge . General finite element project is adopted to establish space finite element model for the full bridge, calculate its dynamic characteristics, combine other same types’ theoretical calculation, and analyze the dynamic characters of this kind of bridge, which provide references for the earthquake-resistant and wind-resistant design of this type of bridge.


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