scholarly journals Synthesis of dimethyl ether using a fixed bed of dual catalyst for methanol synthesis and its dehydration

2019 ◽  
Vol 268 ◽  
pp. 07003
Author(s):  
Aisyah Ardy ◽  
Jenny Rizkiana ◽  
Melia Laniwati ◽  
Herri Susanto
Keyword(s):  
Dimethyl Ether ◽  
Methanol Synthesis ◽  
Gas Flow ◽  
Direct Synthesis ◽  
Fixed Bed ◽  
Fixed Bed Reactor ◽  
High Concentration ◽  
Catalyst Composition ◽  
Methanol Synthesis Catalyst ◽  
Methanol Formation

Experimental study on direct synthesis of DME (dimethyl ether) has been conducted using tubular reactor. The synthesis of DME was performed with two commercial catalysts, ie methanol synthesis catalyst (M151, Cu-based) and methanol dehydration catalyst (γAl2O3). A mixture of H2, CO, and N2 was used as a model for synthesis gas. Gas flow rate was set at 20 mL/min (5 bar and 240oC). The reaction held at: pressure of 5 bar and a temperature of 240°C. This experiment was conducted by arranging a series of two types of catalysts in a fixed bed reactor. The methanol synthesis catalyst was placed in the upstream to ensure the reaction of methanol formation, then proceed with dehydration of methanol to DME. The objective of this experiment was to find out the best dual catalyst composition to produce a high concentration of DME. The experiment has shown that the best combination of methanol catalyst to dehydration catalyst was a mixture of 20% methanol catalyst (ratio 1/4). CO conversion was 62% and the product ratio of DME/methanol was 40%.

scholarly journals FORMULASI KATALIS BIFUNGSIONAL SINTESA DME SATU TAHAP

2020 ◽  
Vol 13 (2) ◽  
Author(s):  
Ade Syafrinaldy ◽  
Zulaicha Dwi Hastuti
Keyword(s):  
Methanol Synthesis ◽  
Direct Synthesis ◽  
Fixed Bed ◽  
Molar Ratio ◽  
Synthesis Process ◽  
Methanol Dehydration ◽  
Commercial Catalyst ◽  
Methanol Synthesis Catalyst ◽  
Co Conversion ◽  
The Right

This research is aiming to formulate the most appropriate catalyst which is expected to be able to directthe reaction to form Dimethyl Ether (DME) in direct synthesis process using dual catalyst. It iscommonly known that DME can be formulated from synthetic gasses reaction, H2 and CO. Theprocess might be gone through indirect synthesis, methanol synthesis and dehydration, or directsynthesis in which both rections take place in one reactor. Both processes, indirect or direct synthesis,each would be needed the right catalyst. Dual catalyst is prepared by mixing physically methanolsynthesis catalyst and methanol dehydration to form DME.As methanol dehydration catalyst, we makeuse of HZSM-5 with Si/Al ratio of 25 and 90. This HZSM-5 is firstly calcined for 6 hours at 500°C. Thetemperature is raised to 500°C from ambient with pace of 5°C/min. The methanol synthesis catalyst isbased on CuZnAl, made by copresipitation method from Cu(NO3)2.3H2O; Zn(NO3)2.4H2O andAl(NO3)2.9H2O. The catalyst was then calcined at 350 ° C for 6 hours, then reduced by hydrogen 10 ml /minute and nitrogen 90 ml / min at 240 ° C, atmospheric pressure for 10 hours to remove the Ocomponent in the catalyst. The catalyst that has been prepared is CuZnAl with a ratio of 4: 3: 1; 5: 3: 1and 6: 3: 1. The ratio of the two catalysts is 2: 1 for Cu / Zn / Al2O3: HZSM-5. The catalytic activity test iscarried out using a continuous tubular fixed-bed microactivity reactor. The reaction is carried out at apressure between 3 - 4 MPa and a temperature in the range of 200 - 300 ° C. T The flow rate of thereactant gas is controlled by a mass flow controller, with a mass of 1 g of catalyst. Through the catalyticactivity test, the best methanol synthesis was given by CuZnAl catalyst with a 5: 3: 1 molar ratio, whichresulted in a CO conversion of 19.66% greater than the commercial catalyst of CZA-Sudchemie of15.62%. As for dehydration of methanol, the best result was given by Sudchemie-ZSM-5 catalyst withSi /Al 25 ratio resulting in higher DME concentration (0.90%) than Si /Al 90 ratio (0.45%).Keywords : direct synthesis, methanol synthesis, methanol dehydration, dual catalyst, CO conversion

Facile Structure Tuning of a Methanol-Synthesis Catalyst towards the Direct Synthesis of Dimethyl Ether from Syngas

ChemCatChem ◽  
2017 ◽  
Vol 9 (24) ◽  
pp. 4484-4489 ◽  
Author(s):  
Cheonwoo Jeong ◽  
Hyungwon Ham ◽  
Jong Wook Bae ◽  
Dong-Chang Kang ◽  
Chae-Ho Shin ◽  
...  
Keyword(s):  
Dimethyl Ether ◽  
Methanol Synthesis ◽  
Direct Synthesis ◽  
Methanol Synthesis Catalyst ◽  
Synthesis Of Dimethyl Ether

A CuZnAl-Based Hybrid Material for the Direct Synthesis of Dimethyl Ether from Syngas

2012 ◽  
Vol 457-458 ◽  
pp. 261-264 ◽  
Author(s):  
Zhuo Li ◽  
Cheng Yang ◽  
Jian Qing Li ◽  
Jin Hu Wu
Keyword(s):  
Dimethyl Ether ◽  
Hybrid Material ◽  
Direct Synthesis ◽  
Fixed Bed ◽  
Fixed Bed Reactor ◽  
Synthesis Process ◽  
Impregnation Method ◽  
Active Components ◽  
Co Precipitation ◽  
Synthesis Of Dimethyl Ether

A CuZnAl-based hybrid material was prepared by co-precipitation impregnation method using the active components of methanol synthesis material and pseudo-boehmite as the precursors. The as-prepared material was evaluated for the direct synthesis of dimethyl ether (DME) from syngas in a pressurized continuous flow fixed-bed reactor system. It was revealed that the hybrid material showed high activity and selectivity after an induced period, i.e. the CO conversion and DME selectivity reached as high as 81% and 67%, respectively. Moreover, it was observed that there was only slight carbon which could be eliminated rather than graphite carbon deposited on the material after run for 150 h, indicating its good stability for the direct synthesis process .

Studies on Deactivation of the Catalyst in Direct Dimethyl Ether Synthesis

2012 ◽  
Vol 10 (1) ◽  
Author(s):  
Haipeng Zhang ◽  
Wei Li ◽  
Wende Xiao
Keyword(s):  
Synergistic Effect ◽  
Dimethyl Ether ◽  
Catalyst Deactivation ◽  
Fixed Bed ◽  
Fixed Bed Reactor ◽  
N2 Adsorption ◽  
Methanol Synthesis Catalyst ◽  
Dimethyl Ether Synthesis ◽  
Before And After ◽  
Ether Synthesis

Abstract Direct dimethyl ether (DME) synthesis from syngas has been increasingly attracted attentions. Relationship between the synergistic effect and the deactivation behavior of hybrid catalysts was studied in this paper. Two kinds of catalysts with different synergistic effect were tested in a fixed bed reactor and the catalysts before and after stability testing were characterized by XRD, N2-adsorption and TGA. Results show that the deactivation behavior of the catalyst is mainly caused by the deactivation of the methanol synthesis catalyst. Sintering of Cu particles is the main reason of the catalyst deactivation. In addition, coking during synthesis is another reason for the catalyst deactivation. Both the two reasons are deeply affected by the synergistic effect.

scholarly journals Thermochemical Heat Storage in a Lab-Scale Indirectly Operated CaO/Ca(OH)2 Reactor—Numerical Modeling and Model Validation through Inverse Parameter Estimation

2021 ◽  
Vol 11 (2) ◽  
pp. 682
Author(s):  
Gabriele Seitz ◽  
Farid Mohammadi ◽  
Holger Class
Keyword(s):  
Numerical Model ◽  
Gas Flow ◽  
Reaction Rate ◽  
Heat Storage ◽  
Bulk Material ◽  
Fixed Bed ◽  
Experimental Results ◽  
Fixed Bed Reactor ◽  
Thermochemical Heat Storage ◽  
Speed Up

Calcium oxide/Calcium hydroxide can be utilized as a reaction system for thermochemical heat storage. It features a high storage capacity, is cheap, and does not involve major environmental concerns. Operationally, different fixed-bed reactor concepts can be distinguished; direct reactor are characterized by gas flow through the reactive bulk material, while in indirect reactors, the heat-carrying gas flow is separated from the bulk material. This study puts a focus on the indirectly operated fixed-bed reactor setup. The fluxes of the reaction fluid and the heat-carrying flow are decoupled in order to overcome limitations due to heat conduction in the reactive bulk material. The fixed bed represents a porous medium where Darcy-type flow conditions can be assumed. Here, a numerical model for such a reactor concept is presented, which has been implemented in the software DuMux. An attempt to calibrate and validate it with experimental results from the literature is discussed in detail. This allows for the identification of a deficient insulation of the experimental setup. Accordingly, heat-loss mechanisms are included in the model. However, it can be shown that heat losses alone are not sufficient to explain the experimental results. It is evident that another effect plays a role here. Using Bayesian inference, this effect is identified as the reaction rate decreasing with progressing conversion of reactive material. The calibrated model reveals that more heat is lost over the reactor surface than transported in the heat transfer channel, which causes a considerable speed-up of the discharge reaction. An observed deceleration of the reaction rate at progressed conversion is attributed to the presence of agglomerates of the bulk material in the fixed bed. This retardation is represented phenomenologically by mofifying the reaction kinetics. After the calibration, the model is validated with a second set of experimental results. To speed up the calculations for the calibration, the numerical model is replaced by a surrogate model based on Polynomial Chaos Expansion and Principal Component Analysis.

Dimethyl Ether Conversion to Olefins over the SAPO-34/ZrO2 Catalysts: Effect of the ZrO2 Supporter

2011 ◽  
Vol 347-353 ◽  
pp. 3681-3684 ◽  
Author(s):  
Young Ho Kim ◽  
Su Gyung Lee ◽  
Byoung Kwan Yoo ◽  
Han Sol Je ◽  
Chu Sik Park
Keyword(s):  
Physicochemical Properties ◽  
Dimethyl Ether ◽  
Fixed Bed ◽  
Fixed Bed Reactor ◽  
Coke Deposition ◽  
Light Olefins ◽  
Similar Activity ◽  
Dimethyl Ether Conversion ◽  
Zro2 Catalyst ◽  
Catalyst Lifetime

A SAPO-34 catalyst is well known to be one of the best catalysts for DME to olefins (DTO) reaction. Main products of the reaction were light olefins such as ethylene, propylene and butenes. However, the main problem is rapid deactivation of the SAPO-34 catalyst due to coke deposition during DTO reaction. In this study, various SAPO-34/ZrO2 catalysts added with ZrO2 were prepared for improving the lifetime and their physicochemical properties have been characterized by XRD and SEM. The DTO reaction over various SAPO-34/ZrO2 catalysts was carried out using a fixed bed reactor. All SAPO-34/ZrO2 catalysts showed similar activity and selectivity in the DTO reaction. The SAPO-34(9wt%)/ZrO2 catalyst was showed the best performance for the catalyst lifetime.

scholarly journals Hierarchical H-ZSM5 zeolites based on natural kaolinite as a high-performance catalyst for methanol to aromatic hydrocarbons conversion

2019 ◽  
Vol 9 (1) ◽  
Author(s):  
Ahmad Asghari ◽  
Mohammadreza Khanmohammadi Khorrami ◽  
Sayed Habib Kazemi
Keyword(s):  
Pore Size ◽  
Aromatic Hydrocarbons ◽  
High Performance ◽  
Low Cost ◽  
Direct Synthesis ◽  
Fixed Bed ◽  
Methanol Conversion ◽  
Catalytic Performance ◽  
Fixed Bed Reactor ◽  
Good Prospect

AbstractThe present work introduces a good prospect for the development of hierarchical catalysts with excellent catalytic performance in the methanol to aromatic hydrocarbons conversion (MTA) process. Hierarchical H-ZSM5 zeolites, with a tailored pore size and different Si/Al ratios, were synthesized directly using natural kaolin clay as a low-cost silica and aluminium resource. Further explored for the direct synthesis of hierarchical HZSM-5 structures was the steam assisted conversion (SAC) with a cost-effective and green affordable saccharide source of high fructose corn syrup (HFCS), as a secondary mesopore agent. The fabricated zeolites exhibiting good crystallinity, 2D and 3D nanostructures, high specific surface area, tailored pore size, and tunable acidity. Finally, the catalyst performance in the conversion of methanol to aromatic hydrocarbons was tested in a fixed bed reactor. The synthesized H-ZSM5 catalysts exhibited superior methanol conversion (over 100 h up to 90%) and selectivity (over 85%) in the methanol conversion to aromatic hydrocarbon products.

Sign in / Sign up

Export Citation Format

Share Document