Magnetic Separation to Recover Iron Minerals from Flotation Tailings

2012 ◽  
Vol 577 ◽  
pp. 183-186
Author(s):  
Si Qing Liu ◽  
Xiong Tong ◽  
Jian Yang ◽  
Jia Gui You

Large amount of surrounding rocks in Jianshui China has been discarded for many years, and the “rock” is characterized by Cu-Fe poly-metallic constituents and of low grade. A joint process of flotation and magnetic separation was proposed to process the ore. This paper introduces the test results of flotation tailings by a wet drum separator. Results show that iron concentrate assaying 60.21-68.12% Fe at a recovery of 71.9-75.32% can be obtained, when the flotation tailings assays 33.91%Fe. At the same time, a joint process has put forward to make full utilize the “rock”.

2013 ◽  
Vol 634-638 ◽  
pp. 3273-3276
Author(s):  
Si Qing Liu ◽  
Min Zhang ◽  
Wan Ping Wang ◽  
Xiu Juan Li

In this research, a refractory iron ore is processed, according to the basic facts of mineralogical study. Mineralogy shows that the ore is characterized by the finely disseminated iron minerals with a small amount in the ore. Iron minerals in the ore are mainly hematite and magnetite. On the basis of the ore characteristic, a flowsheet of "stage grinding-low intensity magnetic separation-high intensity magnetic separation-gravity concentration by fine shaking table" was developed. An iron concentrate assaying 51.45% Fe at a recovery of 62.12% was obtained when the raw ore contains 18.61% Fe.


2013 ◽  
Vol 295-298 ◽  
pp. 3080-3084
Author(s):  
Su Juan Yuan ◽  
Zhi Yong Shen ◽  
Da Yong Zhang

It was determined through a large amount of beneficiation test to adopt stage grinding-low intensity magnetic separation-high intensity magnetic separation-reverse flotation as the principle beneficiation flowsheet for a certain hematite in Hebei. The test results indicate that we can get iron concentrate with a grade of iron 65.19% and a recovery of iron 63.17% respectively at iron concentrate 21.90%, the primary grinding of 67.54%-200 mesh and secondary grinding of 97.70%-200 mesh.


2015 ◽  
Vol 1094 ◽  
pp. 397-400
Author(s):  
Xian Xie ◽  
Zi Xuan Yang ◽  
Xiong Tong ◽  
Ji Yong Li

Iron ore minerals are mainly silicate-type iron minerals in raw ore, and its distribution rate was 51.93%; followed by magnetic iron, and its distribution rate was 36.81%; content and distribution rate of other minerals was very low; element grade of iron, phosphorus, sulfur, silica were 11.90%, 0.043%, 0.013% and 45.23%, the main gangue were silica and calcium oxide, recyclable iron minerals mainly is magnetic iron mineral. Due to the grade of iron of raw ore and the amounts of optional magnetite was relatively little, in order to investigate the optional of low-grade ore, weak magnetic separation test and weak magnetic separation tailings-strong magnetic separation test were put into effect.


2013 ◽  
Vol 734-737 ◽  
pp. 1029-1032 ◽  
Author(s):  
Jiang An Chen ◽  
Jun Liu

Considered the properties of limonite ore at Jiangxi, the raw ore pressing ball - direct reduction - magnetic separation flowsheet have been adopted. the pressing ball conditions, the influence factors and the grinding magnetic separation conditions experiments were carried out. The results shown that: When the dosage of coal was 20%, water was 10%, CMC was 0.5%, pressing ball under the pressure of 190 kN, the calcination temperature was 1100 °C, the roasting time is 50 min, roasted ore were magnetic separated after grinded to 85% through 200 mesh screen. the iron concentrate grade of 92.48% and recovery rate of 93.45% were achieved finally.


2011 ◽  
Vol 347-353 ◽  
pp. 157-162
Author(s):  
Jun Liu ◽  
Jiang An Chen

Recovering valuable metal from tailings has always been one of national resource comprehensive utilization key research subjects. There are copper-bearing magnetite which contains 43.31% of iron and 0.21% of copper in some places. After grinding-low intensity magnetic separation-flotation process can get 68.87% of iron concentrate with recovery 64.39% and copper concentrate which contain copper 12.67% with recovery of 75.30%. The experiment results will provide an effective way to comprehensive utilize the resource in one area.


2011 ◽  
Vol 304 ◽  
pp. 387-390 ◽  
Author(s):  
Wei Zhi Wang ◽  
Jin Rui Zhang ◽  
Chun Guang Yang

An iron ore contains specularite and hematite which are its main iron minerals. And its main gangue minerals are specularite, part of the clay material and a small amount of quartz.Tests are made on the ore by adopting processes including gravity separation, high intensity magnetic separation, high intensity magnetic-gravity separation and high intensity magnetic - reverse flotation. The test results show that the separation process of high intensity magnetic-reverse flotation can obtain an iron concentrate grading about 66.62% at a recovery of 58.38% from an iron ore assaying around 35.00% iron, rather good metallurgical performances.


2013 ◽  
Vol 753-755 ◽  
pp. 24-27 ◽  
Author(s):  
Shu Xian Liu ◽  
Jin Xia Zhang ◽  
Miao Chen ◽  
Zhi Shuai Xu

In order to better exploit and utilize the oolitic hematite ore resource in Zhangjiakou region, staged grinding-separation process consisting of high intensity magnetic separation(HIMS) and reverse floatation was adopted in the beneficiation test on the regionally representative oolitic hematite ore of Longyan Iron Mine, Xuan Stee1. The test results indicate that,with Slong pulsating high gradient magnetic separation as HIMS equipment,with NaOH,starch,CaO and TS as flotation reagents,and at a grind of 65% -200 mesh for the primary grinding and 95%-200 mesh for the secondary grinding,an iron concentrate grading 62.34% and having an iron recovery of 53.07% can be achieved after two stage HIMS and one roughing—one cleaning reverse flotation.


2013 ◽  
Vol 721 ◽  
pp. 618-621
Author(s):  
Yi Miao Nie ◽  
Bin Wang ◽  
Miao Chen ◽  
Shu Xian Liu

The properties of the flue dust of an iron-making plant and the results of separation experiment were given. The test results show that the flue dust could be enriched by gravity-flotation-magnetic separation technology to produce carbon concentrate and iron concentration. The results showed that 56% iron concentrate and 65% carbon concentrate could be got.


2013 ◽  
Vol 641-642 ◽  
pp. 377-380
Author(s):  
Yi Miao Nie ◽  
Qi Hui Dai ◽  
Xiao Long Lu

Iron ore and tin mineral are the mainly recovered minerals of the low-grade ore, which could be effectively separated by a strong magnetic separation-gravity concentration process, with ore iron grade of 20.3%, tin grade 0.18%. Stage grinding and stage separation was used, getting the grade of iron concentrate and the recovery rate of tin separation index, the feeder of tin was magnetic separation tailing, by shaking table re-election, obtained tin concentrate grade was 10%, production was 0.34% (compared to the original ore, tin dressing) .Tin concentration ratio reached more than 330.


Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 563
Author(s):  
Junhui Xiao ◽  
Kai Zou ◽  
Tao Chen ◽  
Wenliang Xiong ◽  
Bing Deng

In this research, the coarse manganese concentrate was collected from a manganese ore concentrator in Tongren of China, and the contents of manganese and iron in coarse manganese concentrate were 28.63% and 18.65%, respectively. The majority of the minerals in coarse manganese concentrate occur in rhodochrosite, limonite, quartz, olivine, etc. Calcium chloride, calcium hypochlorite, coke, and coarse manganese concentrate were placed in a roasting furnace to conduct segregation roasting, which resulted in a partial chlorination reaction of iron to produce FeCl3, ferric chloride reduced to metallic iron and adsorbed onto the coke, and rhodochrosite broken down into manganese oxide. Iron was extracted from the roasted ore using low-intensity magnetic separation, and manganese was further extracted from the low-intensity magnetic separation tailings by high-intensity magnetic separation. The test results showed that iron concentrate with an iron grade of 78.63% and iron recovery of 83.60%, and manganese concentrate with a manganese grade of 54.04% and manganese recovery of 94.82% were obtained under the following optimal conditions: roasting temperature of 1273 K, roasting time of 60 min, calcium chloride dosage of 10%, calcium hypochlorite dosage of 5%, coke dosage of 10%, coke size of −1 mm, grinding fineness of −0.06 mm occupying 90%, low-intensity magnetic field intensity of 0.14 T, and high-intensity magnetic field intensity of 0.65 T. Most minerals in the iron concentrate were Fe, Fe3O4, and a small amount of SiO2 and CaSiO3; the main minerals in the manganese were MnO, and a small amount of Fe3O4, SiO2, and CaSiO3. The thermodynamic calculation results are in good agreement with the test results.


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