Development and Application Characteristics of High Gradient Magnetic Separator

As one of the most effective techniques for fine particle processing, high gradient magnetic separation is mainly used in the separation and enrichment of fine and weak magnetic particles and other important industrial fields. High gradient magnetic separator is a new type of high intensity magnetic separator, which has strong ability to capture fine and weak magnetic particles, developed on the basis of ordinary high intensity magnetic separator. Based on the early periodic- high -gradient magnetic separators, the optimization development direction of high gradient magnetic separators and their application characteristics of various high gradient magnetic separators in these decades were summarized, and the future development directions of high gradient magnetic separator were presented.

High-Gradient Magnetic Separation of Compact Fluorescent Lamp Phosphors: Elucidation of the Removal Dynamics in a Rotary Permanent Magnet Separator

In an ongoing effort towards a more sustainable rare-earth element market, there is a high potential for an efficient recycling of rare-earth elements from end-of-life compact fluorescent lamps by physical separation of the individual phosphors. In this study, we investigate the separation of five fluorescent lamp particles by high-gradient magnetic separation in a rotary permanent magnet separator. We thoroughly characterize the phosphors by ICP-MS, laser diffraction analysis, gas displacement pycnometry, surface area analysis, SQUID-VSM, and Time-Resolved Laser-Induced Fluorescence Spectroscopy. We present a fast and reliable quantification method for mixtures of the investigated phosphors, based on a combination of Time-Resolved Laser-Induced Fluorescence Spectroscopy and parallel factor analysis. With this method, we were able to monitor each phosphors’ removal dynamics in the high-gradient magnetic separator and we estimate that the particles’ removal efficiencies are proportional to (d2·χ)1/3. Finally, we have found that the removed phosphors can readily be recovered easily from the separation cell by backwashing with an intermittent air–water flow. This work should contribute to a better understanding of the phosphors’ separability by high-gradient magnetic separation and can simultaneously be considered to be an important preparation for an upscalable separation process with (bio)functionalized superparamagnetic carriers.

Magnetic Preconcentration and Process Mineralogical Study of the Kiviniemi Sc-Enriched Ferrodiorite

Scandium is classified as a critical raw material by the European Union. Its beneficiation from various primary and secondary sources is currently being studied under several research and development projects. Due to the geochemical characteristics of Sc, its enrichment to ore grades by geological processes is scarce. Potential new sources are investigated to respond to the expected increasing demand for this rare earth metal. The recently discovered Kiviniemi Sc deposit in Finland represents an igneous occurrence with estimated total resources of 13.4 Mt and an average Sc grade of 163 g/t. The deposit consists of relatively homogeneous ferrodioritic intrusive body with its main unit with ~2.5 ha surface extension. Scandium is mainly incorporated into the lattice of clinopyroxene and amphibole within the main unit. Composite samples from three drill cores from various parts of the main unit were concentrated with a combination of low-intensity and high-gradient magnetic separation. Depending on the feed characteristics, high-gradient magnetic separation reached recoveries between 87% and 92% with 230–310 ppm Sc while removing 35–49 mass percent of gangue minerals, mainly plagioclase and potassium feldspar. Our study provides information on the magnetic preconcentration conditions with process mineralogical details and produced concentrates for further testing according to the suggested processing scheme.

Recovery of Metals from Heat-Treated Printed Circuit Boards via an Enhanced Gravity Concentrator and High-Gradient Magnetic Separator

The recovery and reuse of waste printed circuit boards (PCBs) has attracted more and more attention from global researchers, as recycling of waste PCB metals is of great significance to the rational utilization of metal material resources. This study puts forward a clean and economical method in which enhanced gravity separation and wet high-gradient magnetic separation were combined to recover waste PCBs with heat treatment at a temperature of 240 °C. The heat treatment could improve the metal liberation effect of the PCBs, and the thermal behavior was measured by thermogravimetric analysis (TGA). The pyrolysis of the non-metal fraction (NMF) began around 300 °C, and the glass transition temperature of epoxy resin was 135.17 °C. The enhanced gravity separation technique was used for the separation of metals and NMF under the compound force field. The metals grade of the gravity concentrates fraction (GRF) was 82.97% under the optimal conditions, and the metals recovery reached 90.55%. A wet high-gradient magnetic separator was applied to classify the GRF into magnetic (MA) and non-magnetic (NMA) fractions, which could achieve iron and copper enrichment. After the three stages combined process, the copper and iron grades of the NMA and MA fractions were 70.17% and 73.42%, and the recovery reached 74.02% and 78.11%, respectively.