Measurement and Verification of Injection Molding Machine Energy-Saving Reformation Effect

2012 ◽  
Vol 608-609 ◽  
pp. 1139-1142
Author(s):  
He Wang ◽  
Xue Fei Zhang ◽  
Rui Ming Tong ◽  
Tao Yong Li ◽  
Meng Jie Shi
Keyword(s):  
Injection Molding ◽  
Energy Saving ◽  
Power Saving ◽  
Load Condition ◽  
Active Power ◽  
Saving Rate ◽  
Test Results ◽  
Molding Machine ◽  
Injection Molding Machine ◽  
Saving Effect

The energy-saving effect of the injection molding machine energy-saving reformation project was measured in a factory. Based on the analysis of the project energy-saving principle, analyzed the energy-saving rate of the reformed injection molding machine in case of producing different products. The test results show that the active power saving rate is 50% under the load condition, the active power saving rate is more than 75% under the no-load condition and energy-saving effect is more obvious under the no-load condition. Finally, analyzed the power quality impact caused by the energy-saving equipment on the distribution network, put forward some suggestions for improvement.

Research on Fuzzy-PID Compound Control in Inverter-Driven Energy-Saving Technology for Injection Molding Machine

2012 ◽  
Vol 538-541 ◽  
pp. 1057-1060 ◽  
Author(s):  
Gang Feng ◽  
Ji Bao Qi ◽  
Chao Ge Zhang ◽  
Ya Zhang
Keyword(s):  
Injection Molding ◽  
Energy Saving ◽  
Multiple Input Multiple Output ◽  
Fuzzy Pid ◽  
Molding Machine ◽  
Injection Molding Machine ◽  
Compound Control ◽  
Input Multiple Output ◽  
Energy Saving Technology ◽  
Energy Saving Control

the modern Inverter-driven technology has been applied in energy-saving control for injection molding machine. Aimming at the complex control of system because of its multiple input multiple output, strongly nonlinearity, some volatility parameters and uncertainty factor , the adaptive fuzzy PID compound control is put forward from the viewpoint of energy-conditioning. Using the above method, the control system have better dynamic characteristics and stability, strong robustness and adaptability. Experiment results show that the method can effectively improve energy-saving technology for the injection molding machine.

Development Overview and Direction of Energy-Saving Technology on Plastic Injection Molding Machine

2012 ◽  
Vol 178-181 ◽  
pp. 109-112 ◽  
Author(s):  
Gang Feng ◽  
Chao Ge Zhang
Keyword(s):  
Injection Molding ◽  
Energy Saving ◽  
Servo Control ◽  
Plastic Injection Molding ◽  
Molding Machine ◽  
Pump System ◽  
Injection Molding Machine ◽  
Driven System ◽  
Energy Saving Technology ◽  
Plastic Injection

The main energy-saving method of injection molding machine is that variable-frequency technology, variable pump system, servo control technology or energy accumulator is used to improve the hydraulic system and the efficiency of effective energy used on a hydraulic-driven system. At present, a larger development has been achieved in the injection molding machine energy-saving technology, but there are still some shortcomings, in order to better promote the research and development of energy-saving technology of injection molding machines, the characteristics of various energy-saving means of plastic injection molding machines is summarized and on this basis that the development direction of energy-saving technology of injection molding machines is put forward.

Choice and Exchange of Lubricating Oil for Injection Molding Machine

2019 ◽  
Vol 12 (4) ◽  
pp. 378-382
Author(s):  
Shan Syedhidayat ◽  
Quan Wang ◽  
Al-Hadad M.A.A. Mohsen ◽  
Jinrong Wang
Keyword(s):  
Injection Molding ◽  
Dimensional Accuracy ◽  
Low Noise ◽  
Working Environment ◽  
Lubricating Oil ◽  
Lubrication System ◽  
Molding Machine ◽  
Oil And Grease ◽  
Injection Molding Machine ◽  
The Stability

Background: One of the most common manufacturing equipment for polymer product is injection molding machine. In order to ensure the precise, stable and continuous operation of the injection molding machine, the maintenance of the lubrication system must be done well. The stability, reliability, rationality and low noise performance of the lubrication system of injection molding machine directly affect the quality of injection products, dimensional accuracy, molding cycle, working environment and maintenance. Objective: The purpose of this study is to introduce the methods of choice, maintenance of lubricating oil for injection molding machine from many literatures and patents in the recent years, such as lubricating oil device, lubricating composite and structure. Methods: An example of the 260M5 automatic injection molding machine is introduced for the inspection and maintenance of the lubrication system including lubricating oil and lubricating grease. Results: To ensure the lubrication of the injection molding machine, it needs to strictly observe the lubrication time and modulus of the injection molding machine. It needs to strictly control the temperature rise of the lubricating oil and select the correct lubricating oil and grease to ensure the lubrication quality. Conclusion: In the operation of the injection molding machine, it is necessary to check that the lubricating oil is sufficient and the lubricating points are working properly. It ensures sufficient lubrication of the injection molding machine and strictly observes the lubrication time and modulus of the injection molding machine. The stored lubricating oil should be sealed well to prevent air pollution.

Analysis on vibration characteristics of screw in filling process of dynamic injection molding machine

2016 ◽  
Vol 36 (8) ◽  
pp. 861-866 ◽  
Author(s):  
Quan Wang ◽  
Zhenghuan Wu
Keyword(s):  
Injection Molding ◽  
Processing Parameters ◽  
Axial Vibration ◽  
Filling Process ◽  
Molding Machine ◽  
Lumped Mass ◽  
Injection Molding Machine ◽  
Injection Speed ◽  
And Performance ◽  
Injection Screw

Abstract This paper presents a study of the characteristics of axial vibration of a screw in the filling process for a novel dynamic injection molding machine. By simplifying a generalized model of the injection screw, physical and mathematic models are established to describe the dynamic response of the axial vibration of a screw using the method of lumped-mass. The damping coefficient of the screw is calculated in the dynamic filling process. The amplitude-frequency characteristics are analyzed by the simulation and experimental test of polypropylene. The results show that the amplitude of a dynamic injection molding machine is not only is related to structure parameters of the screw and performance of the material, such as non-Newtonian index, but also depends on the processing parameters, such as vibration intensity and injection speed.

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