Study on the Effect of Homemade Welding Wire Contaning Ni, Cr Elements on the Weldability of Industrial Pure Aluminum

2013 ◽  
Vol 834-836 ◽  
pp. 839-842
Author(s):  
Yan Hong Zhao ◽  
Liang Jun Gao ◽  
Yong Sun ◽  
Wen Dong Song
Keyword(s):  
Mechanical Properties ◽  
Performance Test ◽  
Mechanical Performance ◽  
Pure Aluminum ◽  
Welding Process ◽  
Filler Materials ◽  
Welding Wire ◽  
Welding Joint ◽  
Microstructure And Mechanical Properties ◽  
Welding Properties

Industrial pure aluminum has been widely used in industry. However, it caused great difficulties in welding process due to its characteristics such as easy oxidation, high thermal conductivity and specific volume, low melting point. In order to overcome this problem, improving the welding quality of industrial pure and reducing the welding defects is of great significance. In this paper, the weldability of 1050A industrial pure aluminum plate (5 mm thick) with HS331, SAl-2, 1050A leftover materials and homemade welding wire with Ni-Cr alloy as four different filler materials was studied by using manual TIG welding. Metallographic test and mechanical performance test were used to assess microstructure and mechanical properties of the resulting welding joint. The results show that the microstructure and mechanical properties of the resulting welding joint with homemade welding wire with Ni-Cr alloy is relatively better than the others, which offers important implication for the improvement of the welding properties of industrial pure aluminum.

Effects of Welding Wire Composition on Microstructure and Mechanical Properties of Welded Joint in Al-Mg-Si Alloy

2022 ◽  
Vol 905 ◽  
pp. 44-50
Author(s):  
Li Wang ◽  
Ya Ya Zheng ◽  
Shi Hu Hu
Keyword(s):  
Mechanical Properties ◽  
Fusion Zone ◽  
Heat Affected Zone ◽  
Welded Joint ◽  
Weld Zone ◽  
Xrd Analysis ◽  
Metallographic Analysis ◽  
Strengthening Effect ◽  
Welding Wire ◽  
Microstructure And Mechanical Properties

The effects of welding wire composition on microstructure and mechanical properties of welded joint in Al-Mg-Si alloy were studied by electrochemical test, X-ray diffraction (XRD) analysis and metallographic analysis. The results show that the weld zone is composed of coarse columnar dendrites and fine equated grains. Recrystallized grains are observed in the fusion zone, and the microstructure in the heat affected zone is coarsened by welding heat. The hardness curve of welded joint is like W-shaped, the highest hardness point appears near the fusion zone, and the lowest hardness point is in the heat affected zone. The main second phases of welded joints are: matrix α-Al, Mg2Si, AlMnSi, elemental Si and SiO2. The addition of rare earth in welding wire can refine the grain in weld zone obviously, produce fine grain strengthening effect, and improve the electrochemical performance of weld.

Dissimilar Friction Stir Lap Welding of AA2198 and AA7075 Sheets: Forces, Microstructure and Mechanical Properties

2021 ◽  
Author(s):  
Antonello Astarita ◽  
Fausto Tucci ◽  
Alessia Teresa Silvestri ◽  
Michele Perrella ◽  
Luca Boccarusso ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Welding Process ◽  
Processing Parameters ◽  
Processing Parameter ◽  
Friction Stir Lap Welding ◽  
Friction Stir ◽  
Lap Shear ◽  
Microstructure And Mechanical Properties ◽  
Lap Welding ◽  
Factorial Design Of Experiments

Abstract This paper deals with the dissimilar friction stir lap welding of AA2198 and AA7075 sheets. The influence of processing parameters, namely welding speed and tool rotational speed on joint features, microstructure, and mechanical properties were investigated implementing a full factorial design of experiments. During the welding process, axial and transversal forces were continuously measured using a dedicated sensed fixture aiming at the correlation of this processing parameter with the quality of the achieved joints. The reported outcomes showed a very narrow processing window in which it was possible to avoid the formation of defects while the formation of an hook was observed for all the joints welded. The influence of the weld bead morphology on the lap shear strength was elucidated proving that the strength is ruled by the hook morphology. A correlation between the process parameters and the forces arising was also attempted. The final microstructure of the joints was studied and explained and also compared with the microhardness results.

Microstructure and Mechanical Performance of AZ31-1.7 Wt.% Si Alloy Processed by Cyclic Channel Die Compression

2010 ◽  
Vol 667-669 ◽  
pp. 457-461
Author(s):  
Wei Guo ◽  
Qu Dong Wang ◽  
Man Ping Liu ◽  
Tao Peng ◽  
Xin Tao Liu ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
Tensile Strength ◽  
Mechanical Performance ◽  
Chinese Script ◽  
Cast State ◽  
Microstructure And Mechanical Properties ◽  
Mean Grain Size ◽  
The Matrix ◽  
The Mean

Cyclic channel die compression (CCDC) of AZ31-1.7 wt.% Si alloy was performed up to 5 passes at 623 K in order to investigate the microstructure and mechanical properties of compressed alloys. The results show that multi-pass CCDC is very effective to refine the matrix grain and Mg2Si phases. After the alloy is processed for 5 passes, the mean grain size decreases from 300 μm of as-cast to 8 μm. Both dendritic and Chinese script type Mg2Si phases break into small polygonal pieces and distribute uniformly in the matrix. The tensile strength increases prominently from 118 MPa to 216 MPa, whereas the hardness of alloy deformed 5 passes only increase by 8.4% compared with as-cast state.

scholarly journals Microstructure and Mechanical Properties of 34CrNiMo6 Steel Repaired by Friction Stir Processing

Materials ◽  
2019 ◽  
Vol 12 (2) ◽  
pp. 279 ◽  
Author(s):  
Zhongwen Wu ◽  
Chunping Huang ◽  
Fencheng Liu ◽  
Chun Xia ◽  
Liming Ke
Keyword(s):  
Mechanical Properties ◽  
Friction Stir Processing ◽  
Steel Structures ◽  
Optical Microscope ◽  
Filling Material ◽  
Welding Wire ◽  
Friction Stir ◽  
Filling Materials ◽  
Microstructure And Mechanical Properties ◽  
34Crnimo6 Steel

Repairing damaged parts using proper repairing methods has become an important means to reduce manufacturing and operational costs and prolong the service life of 34CrNiMo6 steel structures. In the conventional fusion repairing method, welding wire and powder are often used as filling materials. Filling materials are often expensive or difficult to find. Some metallurgical issues (such as solidification crack, higher distortion) were also found with these methods. At the same time, most of the equipment that requires welding wire and powder is expensive. In this study, a new method based on friction stir processing (FSP) was successfully employed to repair 34CrNiMo6 steel, using a block as filling material. Filling blocks are much cheaper than conventional fusion repair consumables. As a result of solid-state repair, this method can also avoid the metallurgical issues of fusion repair. The microstructure and mechanical properties of the repaired samples were investigated using OM (Optical Microscope), SEM, EDS (Energy Dispersive Spectroscopy), XRD, and a Vickers hardness electronic universal tensile tester. The results showed that 34CrNiMo6 steel was successfully repaired by this method, with no defect. Tensile tests showed that the maximum ultimate strength (UTS) was 900 MPa and could reach 91.8% of that of the substrate. The fracture mode of the tensile samples was ductile/brittle mixed fracture. Hence, the repairing method based on FSP appears to be a promising method for repairing castings.

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