Concentration on Limonitic Iron Ore by Multi-Grade Magnetic Roasting-Low Intensity Magnetic Separation
Magnetizing roasting followed by magnetic separation is a compound technique for the beneficiation optimization of Huangmei refractory limonite. The natural limonite samples are obtained from Huangmei, Hubei province. The samples are characterized by TG-DTG-DSC. The content of major components is analyzed by SEM-XRAY, which is found that the sample iron mainly occurs in the form of limonite, with impurities including quartz, kaolinite, and barite. The feasibility of oxidized iron ore magnetic roasting limonite by multi-grade dynamic state magnetizing roasting is investigated. The effects of operation parameters such as roasting atmosphere, temperature and roasting duration are analyzed. The results show that: in the condition of the volume fraction of CO is 2% to 5%, the temperature is 700-780°C, and the roasting duration is 20 to 30 minutes. By multi-grade dynamic state magnetizing roasting, the grade of roasting limonite is nearly 33%, and the feasibility of separation is effective. A good index is created through simple mineral processing, the iron grade of concentrate reaches to 60% and the iron recovery rate reaches to 83.94%. It reveals that the multi-grade dynamic state magnetizing roasting device has a remarkable effect on roasting limonite.