Application of Degree of Cyclostationarity in Rolling Element Bearing Diagnosis

2005 ◽  
Vol 293-294 ◽  
pp. 347-354 ◽  
Author(s):  
Guo Bi ◽  
Jin Chen ◽  
Jun He ◽  
Fuchang Zhou ◽  
Gui Cai Zhang

Minor and random slip between rolling elements and races in rolling element bearings makes vibration signals have periodically time-varying ensemble statistics, which is known as cyclostationarity. Two second-order cyclostationary methods, the spectral correlation density (SCD) and the degree of cyclostationarity (DCS), are talked about in this paper based on a statistical model of rolling element bearings. The SCD provides redundant information in bi-frequency plane and cyclic frequency domain embodies the majority of it, which is a series of non-zero discrete cyclic frequencies completely reflecting the fault characters of rolling element bearings. The DCS has virtues of less computation and clearer representation, at the same time keeps the same characters with SCD in cyclic frequency domain. And the DCS is also proved to be resistant to the additive and multiplicative stationary noise. Simulation and experiential results from three rolling element bearing faults: outer race defect, inner race defect and rolling element defect, indicate practicability of the DCS analysis in rolling element bearing condition monitoring and fault diagnosis.

2013 ◽  
Vol 569-570 ◽  
pp. 497-504 ◽  
Author(s):  
An Bo Ming ◽  
Zhao Ye Qin ◽  
Wei Zhang ◽  
Fu Lei Chu

Spalling of the races or rolling elements is one of the most common faults in rolling element bearings. Exact estimation of the spall size is helpful to the life prediction for rolling element bearings. In this paper, the dual-impulsive phenomenon in the response of a spalled rolling element bearing is investigated experimentally, where the acoustic emission signals are utilized. A new method is proposed to estimate the spall size by extracting the envelope of harmonics of the ball passing frequency on the outer race from the squared envelope spectrum. Compared with the cepstrum analysis, the proposed procedure shows more powerful anti-noise ability in the fault size evaluation.


2002 ◽  
Vol 124 (3) ◽  
pp. 468-473 ◽  
Author(s):  
Har Prashad

The diagnosis and cause analysis of rolling-element bearing failure have been well studied and established in literature. Failure of bearings due to unforeseen causes were reported as: puncturing of bearings insulation; grease deterioration; grease pipe contacting the motor base frame; unshielded instrumentation cable; the bearing operating under the influence of magnetic flux, etc. These causes lead to the passage of electric current through the bearings of motors and alternators and deteriorate them in due course. But, bearing failure due to localized electrical current between track surfaces of races and rolling-elements has not been hitherto diagnosed and analyzed. This paper reports the cause of generation of localized current in presence of shaft voltage. Also, it brings out the developed theoretical model to determine the value of localized current density depending on dimensional parameters, shaft voltage, contact resistance, frequency of rotation of shaft and rolling-elements of a bearing. Furthermore, failure caused by flow of localized current has been experimentally investigated.


2002 ◽  
Vol 124 (4) ◽  
pp. 984-991 ◽  
Author(s):  
A. Liew ◽  
N. Feng ◽  
E. J. Hahn

Nonlinearity effects in rolling element bearings arise from Hertzian contact force deformation relationships, clearance between rolling elements and races, and the bearing-to-housing clearance. Assuming zero bearing-to-housing clearance, a simplified earlier analysis showed that rotor bearing systems (RBSs) with deep groove ball bearings can give rise to chaotic motion and jump. This paper extends the bearing model to include rolling element centrifugal load, angular contacts and axial dynamics; and illustrates their effects in a rigidly supported rigid RBS and a flexibly supported flexible RBS, the latter modeling an existing test rig. Results are presented on the effect of bearing preload on the unbalance response up to a speed of 18,000 rpm.


Author(s):  
N. S. Feng ◽  
E. J. Hahn

Non-linearity effects in rolling element bearings arise from two sources, viz. the Hertzian force deformation relationship and the presence of clearance between the rolling elements and the bearing races. Assuming that centrifugal effects may be neglected and that the presence of axial preload is appropriately reflected in a corresponding change in the radial clearance, this paper analyses a simple test rig to illustrate that non-linear phenomena such as synchronous multistable and nonsynchronous motions are possible in simple rigid and flexible rotor systems subjected to unbalance excitation. The equations of motion of the rotor bearing system were solved by transient analysis using fourth order Runge Kutta. Of particular interest is the effect of clearance, governed in practice by bearing specification and the amount of preload, on the vibration behaviour of rotors supported by ball bearings and on the bearing load. It is shown that in the presence of positive clearance, there exists an unbalance excitation range during which the bearing is momentarily not transmitting force owing to contact loss, resulting in rolling element raceway impact with potentially relatively high bearing forces; and indicating that for long bearing life, operation with positive clearance should be avoided in the presence of such unbalance loading. Once the unbalance excitation is high enough to avoid such contact loss, it is the bearings with zero or negative clearance which produce maximum bearing forces.


2019 ◽  
Vol 2019 ◽  
pp. 1-11 ◽  
Author(s):  
Guang-Quan Hou ◽  
Chang-Myung Lee

Fault diagnosis and failure prognostics for rolling element bearing are helpful for preventing equipment failure and predicting the remaining useful life (RUL) to avoid catastrophic failure. Spall size is an important fault feature for RUL prediction, and most research work has focused on estimating the fault size under constant speed conditions. However, estimation of the defect width under time-varying speed conditions is still a challenge. In this paper, a method is proposed to solve this problem. To enhance the entry and exit events, the edited cepstrum is used to remove the determined components. The preprocessed signal is resampled from the time domain to the angular domain to eliminate the effect of speed variation and measure the defect size of a rolling element bearing on outer race. Next, the transient impulse components are extracted by local mean decomposition. The entry and exit points when the roller passes over the defect width on the outer race were identified by further processing the extracted signal with time-frequency analysis based on the continuous wavelet transform. The defect size can be calculated with the angle duration, which is measured from the identified entry and exit points. The proposed method was validated experimentally.


1989 ◽  
Vol 111 (2) ◽  
pp. 251-256 ◽  
Author(s):  
R. G. Harker ◽  
J. L. Sandy

Rolling element bearings require distinctly different techniques for monitoring and diagnostics from those used for fluid-film type bearings. A description of these techniques and the instrumentation used to acquire the necessary data is provided for comparison. Also included are some case studies to illustrate how these techniques are applied.


2015 ◽  
Vol 2015 ◽  
pp. 1-12 ◽  
Author(s):  
Zhipeng Feng ◽  
Fulei Chu

Gearbox and rolling element bearing vibration signals feature modulation, thus being cyclostationary. Therefore, the cyclic correlation and cyclic spectrum are suited to analyze their modulation characteristics and thereby extract gearbox and bearing fault symptoms. In order to thoroughly understand the cyclostationarity of gearbox and bearing vibrations, the explicit expressions of cyclic correlation and cyclic spectrum for amplitude modulation and frequency modulation (AM-FM) signals are derived, and their properties are summarized. The theoretical derivations are illustrated and validated by gearbox and bearing experimental signal analyses. The modulation characteristics caused by gearbox and bearing faults are extracted. In faulty gearbox and bearing cases, more peaks appear in cyclic correlation slice of 0 lag and cyclic spectrum, than in healthy cases. The gear and bearing faults are detected by checking the presence or monitoring the magnitude change of peaks in cyclic correlation and cyclic spectrum and are located according to the peak cyclic frequency locations or sideband frequency spacing.


2015 ◽  
Vol 2015 ◽  
pp. 1-9 ◽  
Author(s):  
Weigang Wen ◽  
Zhaoyan Fan ◽  
Donald Karg ◽  
Weidong Cheng

Nonlinear characteristics are ubiquitous in the vibration signals produced by rolling element bearings. Fractal dimensions are effective tools to illustrate nonlinearity. This paper proposes a new approach based on Multiscale General Fractal Dimensions (MGFDs) to realize fault diagnosis of rolling element bearings, which are robust to the effects of variation in operating conditions. The vibration signals of bearing are analyzed to extract the general fractal dimensions in multiscales, which are in turn utilized to construct a feature space to identify fault pattern. Finally, bearing faults are revealed by pattern recognition. Case studies are carried out to evaluate the validity and accuracy of the approach. It is verified that this approach is effective for fault diagnosis of rolling element bearings under various operating conditions via experiment and data analysis.


Sign in / Sign up

Export Citation Format

Share Document