Finite Element Simulation of Ti-6Al-4V Three-Dimensional Milling

2010 ◽  
Vol 426-427 ◽  
pp. 701-704
Author(s):  
Y. Zhao ◽  
Feng Xu ◽  
Dun Wen Zuo ◽  
Jing Kang
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Three Dimensional ◽  
Element Model ◽  
Milling Process ◽  
Arbitrary Lagrangian Eulerian ◽  
Geometry Model ◽  
Element Simulation ◽  
Dimensional Distribution ◽  
The Finite Element Model

In this paper, by adopting an equivalent geometry model of the cutting layer, a three-dimensional (3D) finite element model was built to investigate the milling of Ti-6Al-4V. The chip separating process was simulated by Arbitrary Lagrangian-Eulerian (ALE) method and automatic re-meshing technology. The experiments of milling Ti-6Al-4V were carried out to verify finite element model of milling process. The comparisons of the predicted cutting forces and the measured forces showed reasonable agreement. Finally, the finite element model was used to predict the chip deformation and the three-dimensional distribution of cutting force, stress and temperature in milling Ti-6Al-4V.

Modeling of the Holding Force in an Electromagnetic Chuck

1999 ◽  
Vol 122 (3) ◽  
pp. 569-575 ◽  
Author(s):  
Alejandro Felix ◽  
Shreyes N. Melkote ◽  
Yoichi Matsumoto
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Three Dimensional ◽  
Element Model ◽  
Prediction Errors ◽  
Modeling And Prediction ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element ◽  
Force Data ◽  
The Finite Element Model

This paper addresses the modeling and prediction of the normal holding force in an electromagnetic chuck used in precision machining applications. Knowledge of the normal holding force is necessary to determine if a given chuck is capable of preventing workpiece slip during machining. First, an analytic model termed the magnetic circuit model was developed and compared with experimental holding force data. It was found that this model, although simple in form, was limited in its ability to accurately predict the holding force over the entire range of conditions investigated. The discrepancies in the model were attributed to its inability to accurately model the leakage flux and nonuniform distribution of the magnetic flux. A three-dimensional finite element model was then developed to overcome these limitations. Predictions with this model were found to be in better agreement with experiments, yielding prediction errors within 25 percent in most cases. The finite element model also provided an explanation for the observed decrease in the measured holding force at current values beyond a certain threshold. [S1087-1357(00)01503-3]

Optimization Design of a New Heavy-Duty Self-Unloading Semi-Trailer

2011 ◽  
Vol 317-319 ◽  
pp. 2373-2377
Author(s):  
Guo Juan Shang ◽  
Gen Li Shan ◽  
Xi Juan Qi
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Optimization Design ◽  
Market Research ◽  
High Efficiency ◽  
Three Dimensional ◽  
Element Model ◽  
Loading Capacity ◽  
Heavy Duty ◽  
The Finite Element Model

Based on sufficient market research, a new model of self-unloading semi-trailer, whose maximum loading capacity is 30 tons, has been designed. The paper describes its overall structure, the three-dimensional diorama model and the finite element model of the frame. Based on the analysis of the models and the results of the calculation, the parameters of the frame are optimized. The advantages of the new design are as follows: the new design makes the most of the advantages of self-unloading trailers and semi-trailers, that is, self-unloading, security, stability, high efficiency, environmental protection.

The Application of Multi-Wedge Cross Wedge Rolling Forming Long Shaft Technology

2011 ◽  
Vol 101-102 ◽  
pp. 1002-1005 ◽  
Author(s):  
Jing Zhao ◽  
Li Qun Lu
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Finite Element Model ◽  
Rolling Mill ◽  
Three Dimensional ◽  
Element Model ◽  
Solid Model ◽  
The Finite Element Method ◽  
Cross Wedge Rolling ◽  
The Finite Element Model

The process of multi-wedge cross wedge rolling is an advanced precision technology for forming long shaft parts such as automobile semi-axes. Three-dimensional solid model and the finite element model of semi-axes on automobile and dies of its cross wedge rolling were established. The process of cross wedge rolling was simulated according to the actual dimension of semi-axes on automobile utilizing the finite element method (FEM)software ANSYS/LS-DYNA. The required force parameters for designing semi-axes mill are determined. The appropriate roller width was determined according to the length and diameter of semi-axes on automobile. The results have provided the basis for the design of specific structure of automobile semi-axes cross wedge rolling mill.

Finite Element Simulation of Metal Structure for Container Stacker Based on Ansys

2011 ◽  
Vol 94-96 ◽  
pp. 2080-2083
Author(s):  
Zhi Jian Li ◽  
Jian Kun Zhang
Keyword(s):  
Boundary Condition ◽  
Finite Element ◽  
Finite Element Model ◽  
Metal Structure ◽  
Element Model ◽  
Calculation Model ◽  
Ansys Software ◽  
Element Simulation ◽  
Calculation Results ◽  
The Finite Element Model

The finite element model of metal structure of 45 tons container stacker is established and Ansys software is employed to calculate the stress of key parts. The skill of model processing of the complete machine and the boundary condition of calculation model is described. The calculation results are used to guide the design of the container stacker.

Collapse Accidents Analysis and Finite Element Simulation of Fastener-Style Steel Tubular High-Formwork-Support

2011 ◽  
Vol 94-96 ◽  
pp. 1818-1823
Author(s):  
Guang Sheng Bian ◽  
Qiang Jia ◽  
An Ying Chen ◽  
Fang Gu
Keyword(s):  
Finite Element ◽  
Stability Analysis ◽  
Finite Element Model ◽  
Finite Element Simulation ◽  
Element Model ◽  
Collapse Mechanism ◽  
Analytical Results ◽  
Element Simulation ◽  
The Finite Element Model ◽  
Technical Measures

There were four collapse accidents of fastener-style steel tubular formwork support being investigated in the article. The collapse mechanism was researched. According to the collapse accidents, the finite element model was established. The whole stability analysis was done. The analytical results were the same with the conditions of accidents. The collapse mechanism was verified. According to the collapse mechanism, the security technical measures of high formwork support were put forward.

scholarly journals Analysis of historical structures by using finite element method in Iznik Yeşil Mosque

2019 ◽  
Vol 5 (4) ◽  
pp. 121
Author(s):  
Aykut Uray ◽  
Hasan Selim Şengel ◽  
Serdar Çarbaş
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Three Dimensional ◽  
Element Model ◽  
Soil Survey ◽  
Three Dimensional Model ◽  
Historical Structures ◽  
Model Study ◽  
Non Destructive ◽  
The Finite Element Model

In this study, non-destructive tests and laboratory tests were carried out in order to determine the material properties in Iznik Yeşil Mosque, Iznik District, Bursa Province. For the purpose of determining the soil characteristics of the building, the soil survey studies conducted in the Iznik Yeşil Mosque area were investigated. The finite element model was formed by making a three dimensional model study of the structure. With the finite element model, static analysis, modal analysis and behavioral spectrum analysis were performed under vertical loads in order to collect data for the damaged areas of the structure.

A Truck Cab Abnormal Vibration Test and Analysis

2013 ◽  
Vol 416-417 ◽  
pp. 1803-1807
Author(s):  
Qiang Li ◽  
Yan Fang Liu ◽  
Xiang Yang Xu
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Element Model ◽  
Radial Force ◽  
Test Results ◽  
Element Simulation ◽  
Force Variation ◽  
Specific Speed ◽  
The Finite Element Model

This paper introduces a combination of testing and finite element simulation for the abnormal vibration of a truck cab in specific speed. Vibration characteristics of the truck is tested. The factors that caused the abnormal vibration of the truck is found. The finite element model is established and the modal analysis is performed, the correctness of the test results is verified, and a reliable finite element model for the follow-up solution is provided. The abnormal vibration was caused by the frequencies of radial force variation which almost equal to the truck natural frequency under the vehicle velocities of 50km/h. The approach described in this paper can be applied to similar vibration problem diagnosis.

The Establishment of Orthogonal Cutting Finite Element Model and its Key Technologies

2009 ◽  
Vol 416 ◽  
pp. 568-571
Author(s):  
You Yi Zheng ◽  
Ai Hua Gao
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Metal Cutting ◽  
Orthogonal Cutting ◽  
Element Model ◽  
Key Technology ◽  
Element Simulation ◽  
Key Technologies ◽  
Orthogonal Metal Cutting ◽  
The Finite Element Model

Based on several assumptions, this paper established the finite element model of the heat coupling of the orthogonal metal cutting, and analyzes the key technology that involved in the Orthogonal cutting finite element simulation.

Experiment Study and Finite Element Analysis of Single-Axis Acoustic Levitator

2010 ◽  
Vol 42 ◽  
pp. 449-452
Author(s):  
Bao Yu Du ◽  
Xiao Zhuo Xu ◽  
Bo Zhao
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Three Dimensional ◽  
Element Model ◽  
Experiment Study ◽  
Containerless Processing ◽  
Element Analysis ◽  
Dimensional Distribution ◽  
The Finite Element Model ◽  
Acoustic Levitator

A single-axis ultrasonic levitator applied in containerless processing of materials was introduced. It could suspend steel ball with density of 7.9 g/cm3 as well as else material samples easily. The finite element model of singe-axis ultrasonic levitator was developed to study the incident acoustic fields. Three-dimensional distribution of time-averaged potential is focused and the results are successful to confirm some experimental phenomena such as the movement of sample along concave reflector and the deviation of object near the reflector.

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