Investigating Faulty Gear-Unit Vibration

2010 ◽  
Vol 452-453 ◽  
pp. 429-432
Author(s):  
Aleš Belšak ◽  
Jože Flašker

A crack in the tooth root is probably the least desirable problem in gear unit operation; it often leads to failure. Signals produced by a gear with a crack in the tooth root, produced through real operating conditions, and signals caused by a faultless gear are used for the analysis. By monitoring vibrations it is possible to detect the presence of a crack. A fatigue crack in the tooth root brings about significant changes in tooth stiffness. Other faults are usually linked with modifications of other dynamic parameters. Time Frequency Analysis tools, e.g. Wavelets Analyses, are used to analyse a non-stationary signal. The wavelet transform is chosen for the analysis. The wavelet function similar to the dynamic reaction of the crack in the tooth root is selected. By means of the methods and the analysis presented in this paper, the reliability of determining modifications in signal vibrations is improved.

2006 ◽  
Vol 324-325 ◽  
pp. 835-838
Author(s):  
Aleš Belšak ◽  
Jože Flašker

A crack in the tooth root, which often leads to failure in gear unit operation, is the most undesirable damage caused to gear units. This article deals with fault analyses of gear units with real damages. Numerical simulations of real operating conditions have been used in relation to the formation of those damages. A laboratory test plant has been used and a possible damage can be identified by monitoring vibrations. The influences of defects of a single-stage gear unit upon the vibrations they produce are presented. Signal analysis has been performed also in concern to a non-stationary signal, using the Time Frequency Analysis tools. Typical spectrograms, which are the result of reactions to damages, are a very reliable indication of the presence of damages.


2008 ◽  
Vol 385-387 ◽  
pp. 601-604
Author(s):  
Ales Belsak ◽  
Joze Flasker

A crack in the tooth root is the least desirable damage of gear units, which often leads to failure of gear unit operation. A possible damage can be identified by monitoring vibrations. The influences that a crack in the tooth root of a single-stage gear unit has upon vibrations are dealt with. Changes in tooth stiffness are much more expressed in relation to a fatigue crack in the tooth root, whereas in relation to other faults, changes of other dynamic parameters are more expressed. Signal analysis has been performed in relation to a non-stationary signal, by means of the Time Frequency Analysis tool, such as Wavelets. Typical scalogram patterns resulting from reactions to faults or damages indicate the presence of faults or damages with a very high degree of reliability.


2007 ◽  
Vol 348-349 ◽  
pp. 697-700
Author(s):  
Ales Belsak ◽  
Jože Flašker

Problems concerning gear unit operation can result from various typical damages and faults. A crack in the tooth root, which often leads to failure in gear unit operation, is the most undesirable damage caused to gear units. This article deals with fault analyses of gear units with real damages. A laboratory test plant has been prepared; it has been possible to identify certain damages by monitoring vibrations. In concern to a fatigue crack in the tooth root significant changes in tooth stiffness are more expressed. When other faults are present, however, other dynamic parameters prevail. Signal analysis has been performed also in concern to a non-stationary signal, using the adaptive transformation for signal analysis.


Author(s):  
Neel J. Parikh ◽  
Peter Rogge ◽  
Kenneth Luebbert

Coal-fired units are increasingly expected to operate at varying loads while simultaneously dealing with various operational influences as well as fuel variations. Maintaining unit load availability while managing adverse effects of various operational issues such as, flue gas temperature excursions at the SCR inlet, high steam temperatures and the like presents significant challenges. Dynamic adjustment of sootblowing activities and different operational parameters is required to effectively control slagging, fouling and achieve reliability in unit operation. Closed-loop optimizers aim to reduce ongoing manual adjustments by control operators and provide consistency in unit operation. Such optimizers are typically computer software-based and work by interfacing an algorithmic and/or artificial intelligence based decision making system to plant control system [1]. KCP&L is in the process of implementing Siemens SPPA-P3000 combustion and sootblowing optimizers at several Units. The Sootblowing Optimizer solution determines the need for sootblowing based on dynamic plant operating conditions, equipment availability and plant operational drivers. The system then generates sootblower activation signals for propagation in a closed-loop manner to the existing sootblower control system at ‘optimal’ times. SPPA-P3000 Sootblowing Optimizer has been successfully installed at Hawthorn Unit 5, a 594-MW, wall-fired boiler, firing 100 percent Powder River Basin coal. This paper discusses implementation approach as well as operational experience with the Sootblowing Optimizer and presents longer-term operational trends showing unit load sustainability and heat rate improvement.


Author(s):  
Hui Sun ◽  
Shouqi Yuan ◽  
Yin Luo ◽  
Bo Gong

Cavitation has negative influence on pump operation. In order to detect incipient cavitation effectively, experimental investigation was conducted to through acquisition of current and vibration signals during cavitation process. In this research, a centrifugal pump was modeled for research. The data was analyzed by HHT method. The results show that Torque oscillation resulted from unsteady flow during cavitation process could result in energy variation. Variation regulation of RMS of IMF in current signal is similar to that in axial vibration signal. But RMS of IMF in current signal is more sensitive to cavitation generation. It could be regarded as the indicator of incipient cavitation. RMS variation of IMF in base, radial, longitudinal vibration signals experiences an obvious increasing when cavitation gets severe. Such single variation regulation could be selected as the indicator of cavitation stage recognition. Hilbert-Huang transform is suitable for transient and non-stationary signal process. Time-frequency characteristics could be extracted from results of HHT process to reveal pump operation condition. The contents of current work could provide valuable references for further research on centrifugal pump operation detection.


2021 ◽  
Author(s):  
Behnaz Ghoraani

Most of the real-world signals in nature are non-stationary, i.e., their statistics are time variant. Extracting the time-varying frequency characteristics of a signal is very important in understanding the signal better, which could be of immense use in various applications such as pattern recognition and automated-decision making systems. In order to extract meaningful time-frequency (TF) features, a joint TF analysis is required. The proposed work is an attempt to develop a generalized TF analysis methodology that exploits the benefits of TF distribution (TFD) in pattern classification systems as related to discriminant feature detection and classification. Our objective is to introduce a unique and efficient way of performing non-stationary signal analysis using adaptive and discriminant TF techniques. To fulfill this objective, in the first point, we build a novel TF matrix (TFM) decomposition that increases the effectiveness of segmentation in real-world signals. Instantaneous and unique features are extracted from each segment such that they successfully represent joint TF structure of the signal. In the second point, based on the above technique, two unique and novel discriminant TF analysis methods are proposed to perform an improved and discriminant feature selection of any non-stationary signals. The first approach is a new machine learning method that identifies the clusters of the discriminant features to compute the presence of the discriminative pattern in any given signal, and classify them accordingly. The second approach is a discriminant TFM (DTFM) framework, which is a combination of TFM decomposition and the discriminant clustering techniques. The developed DTFM analysis automatically identifies the differences between different classes as the distinguishing structure, and uses the identified structure to accurately classify and locate the discriminant structure in the signal. The theoretical properties of the proposed approaches pertaining to pattern recognition and detection are examined in this dissertation. The extracted TF features provide strong and successful characterization and classification of real and synthetic non-stationary signals. The proposed TF techniques facilitate the adaptation of TF quantification to any feature detection technique in automating the identification process of discriminatory TF features, and can find applications in many different fields including biomedical and multimedia signal processing.


2013 ◽  
Vol 385-386 ◽  
pp. 1389-1393 ◽  
Author(s):  
Lin Chai ◽  
Jun Ru Sun

Extracting voltage flicker from the sampling voltage signal is a precondition for management of flicker. Voltage flicker signal is a low frequency time-varying non-stationary signal. The traditional fourier transform has great limitations when analyze the non-stationary signal for not having the time resolution. As wavelet transform has good property of time-frequency localization, it become a powerful tool for analyze this kind of signal. This paper adopts multi-resolution analysis of wavelet to extract voltage flicker signal. Furthermore, according to the characteristics of wavelet function, this paper selects Daubechies wavelet to accomplish the multi-level decomposition and reconstruction of signal, in order to get the frequency and amplitude of voltage flicker signals. Based on the principle of modulus maximum, it can be determined what time the voltage flicker happen and over. The results of MATLAB simulation indicate that voltage flicker signal can be effectively extracted by wavelet multi-resolution analysis. Wavelet multi-resolution analysis is considerably ideal for voltage flicker extraction.


2021 ◽  
Vol 887 ◽  
pp. 698-705
Author(s):  
N.S. Razzokov ◽  
U.S. Akhmadiyorov

The dynamic parameters of long-span prestressed one and two-belt hanging roofs, for which the seismic wavelengths are commensurate with the dimensions of the structure in plan, are considered. Calculated expressions have been obtained to determine the dynamic parameters for symmetric and skew-symmetric oscillations depending on the length of seismic waves.To ensure the operational safety of unique buildings and structures, we studied the change in the structural properties of materials from unfavorable operating conditions, long-term, beyond design-basis static loads, high-intensity dynamic effects, compliance of the support contours and the possibility of local damage and from the failure of cables of the structures under study.


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