Mechanism Analysis of High Efficiency Axial Turn-Grinding of Engineering Ceramics

2011 ◽  
Vol 487 ◽  
pp. 376-380 ◽  
Author(s):  
Xin Li Tian ◽  
Fang Guo ◽  
Ya Tao Mao ◽  
Bao Guo Zhang ◽  
Jian Quan Wang ◽  
...  

Axial turn-grinding is a method to cut the cylindrical work piece along its axis, using the kinetic energy of high-speed rotation annularity tool, the abrasives in tool tip as the main cutting edge to remove materials and the abrasives in the inside or outside surface of tool as a minor cutting edge to sharpen the processed surface. Through analysis the simplified model, a slightly stress concentration was found at the junction surface of processed surface and machined surface, which had little damage to the workpiece because of happening in the part to be removed or precision machining allowance, and both cracks propagation caused by material rupture were effective removal after material removal mechanism analysis because the extension of the median/radial crack and lateral crack were both happening in the part to be removed.

2010 ◽  
Vol 135 ◽  
pp. 309-313 ◽  
Author(s):  
Xin Li Tian ◽  
Fang Guo ◽  
Jun Fei Yang ◽  
Bao Guo Zhang ◽  
Ya Tao Mao

Axial turning is a method to cut the cylindrical work piece along its axis, using the kinetic energy of high-speed rotation annularity tool, the abrasives in tool tip (or toes) as the main cutting edge to remove materials and the abrasives in the inner surface of tool as a minor cutting edge to sharpen the processed surface. The cutting thickness and feed rate could be more than 3~5mm and 30mm/min respectively in a cutting, and realized high-efficient, low-cost processing of engineering ceramics. Processing mechanism analyses showed that both median/radial cracks and lateral cracks occurred in the part to be removed, and the intensity of the processed part had little destroyed, only needing adjust the axial force to control the length of transverse cracks.


2012 ◽  
Vol 426 ◽  
pp. 89-92 ◽  
Author(s):  
X.L. Tian ◽  
Fang Guo ◽  
Ya Tao Mao ◽  
B.G. Zhang ◽  
Jian Quan Wang ◽  
...  

Axial turning-grinding is a processing method to cut cylindrical workpiece or inner surface of hole along its axis, using the kinetic energy of high-speed rotation annularity tool, the abrasives in tool tip as the main cutting edge to remove materials and the abrasives in the outside surface of tool as a minor cutting edge to sharpen the processed surface. And the cutting thickness and feed rate could be more than 5~10mm and 200mm/min respectively in a cutting, realizing high-efficiency, low-cost processing of engineering ceramics. Using the method, the ceramic sleeve of delivery valve precision coupling components in the engine is processed with high efficiency, and tool wear was researched with single factor test. The result indicated that the ratio of spindle speed and workpiece speed should be within a certain range in order to minimize tool wear, and tool wear increases with the increase of cutting depth, but not a linear relation.


1978 ◽  
Vol 21 (158) ◽  
pp. 1306-1310 ◽  
Author(s):  
Akio NAGAMATSU ◽  
Masaho FUKUDA

Author(s):  
Luca Bertocchi ◽  
Matteo Giacopini ◽  
Daniele Dini

In the present paper, the algorithm proposed by Giacopini et. al. [1], based on a mass-conserving formulation of the Reynolds equation using the concept of complementarity is suitably extended to include the effects of compressibility, piezoviscosity and shear-thinning on the lubricant properties. This improved algorithm is employed to analyse the performance of the lubricated small end and big end bearings of a connecting rod of a high performance motorbike engine. The application of the algorithm proposed to both the small end and the big end of a con-rod is challenging because of the different causes that sustain the hydrodynamic lubrication in the two cases. In the con-rod big end, the fluid film is mainly generated by the relative high speed rotation between the rod and the crankshaft. The relative speed between the two races forms a wedge of fluid that assures appropriate lubrication and avoids undesired direct contacts. On the contrary, at the con-rod small end the relative rotational speed is low and a complete rotation between the mating surfaces does not occurs since the con-rod only oscillates around its vertical axis. Thus, at every revolution of the crankshaft, there are two different moments in which the relative rotational speed between the con-rod and the piston pin is null. Therefore, the dominant effect in the lubrication is the squeeze caused by the high loads transmitted through the piston pin. In particular both combustion forces and inertial forces contribute to the squeeze effect. This work shows how the formulation developed by the authors is capable of predicting the performance of journal bearings in the unsteady regime, where cavitation and reformation occur several times. Moreover, the effects of the pressure and the shear rate on the density and on the viscosity of the lubricant are taken into account.


2012 ◽  
Vol 542-543 ◽  
pp. 828-832 ◽  
Author(s):  
Jing Fang Yang ◽  
Xian Ying Feng ◽  
Hong Jun Fu ◽  
Lian Fang Zhao

Tire dynamic balance detection plays an important part in tire quality detection area. This paper uses the two-sided balance method to obtain the unbalance of the tire. According to the engineering practice, builds kinetic model and then introduces the calculating principle and operating procedures. In order to accurately determine the influence coefficient, a calibration method without tire is put forward. Further more, this new method is able to eliminate the unbalance caused by non-quality factors to some extent. But this method is presented based on the relative position invariance of the upper rim and lower rim, even both of them are under high-speed rotation situation. Finally, the experimental data acquired from both of the two methods are compared. The calibration method without tire is proved to be more feasible, efficient and accurate.


2003 ◽  
Vol 439 ◽  
pp. 156-162
Author(s):  
A. Da Camara ◽  
Joaquín Lira-Olivares ◽  
Soo Wohn Lee ◽  
H.D. Park ◽  
Y.S. Park

1995 ◽  
Vol 251 (1) ◽  
pp. 50-58 ◽  
Author(s):  
Kazumasa Muramoto ◽  
Ikuro Kawagishi ◽  
Seishi Kudo ◽  
Yukio Magariyama ◽  
Yasuo Imae ◽  
...  

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