Torque-Fiber-Winding (TFW)-Procedure: Manufacturing of Textile-Based Unidirectional Prepreg for Raw Material and Material Development of Carbon Fibre Reinforced Thermoplastics

2017 ◽  
Vol 742 ◽  
pp. 498-505
Author(s):  
Angelika Kolonko ◽  
Frank Helbig ◽  
Jürgen Tröltzsch ◽  
Daisy Nestler ◽  
Lothar Kroll
Keyword(s):  
Carbon Fibre ◽  
Degrees Of Freedom ◽  
Single Layer ◽  
Nonwoven Fabric ◽  
Fibre Volume ◽  
Raw Material ◽  
Laboratory Staff ◽  
Material Development ◽  
Fiber Winding ◽  
Reinforced Thermoplastics

There is the need to determine the process capability of available and novel carbon fibre (CF) roving with minimal material and reproducible procedures in the field of research and development of continuous fibre reinforced composites and structural components, as well as to identify the power delivery in thermoplastic laminate constructions. The innovative TFW procedure with the appropriate system technology allows the production of piece size variable unidirectional (UD) prepreg in a continuous sequential process of spiral winding. A flexible surface design, resulting in the partial fixation of a single highly spread CF roving on fine nonwoven fabric. By defined accumulating of composite components, the fibre volume content (FVC) is adjustable and correspond to the level of spreading and to the grammage of nonwoven fabric. Minimum single layer thickness promote compound homogeneity and thereby allow the generation of greatest possible degrees of freedom in load-oriented structural design of CF-reinforced thermoplastic lightweight products in the laboratory staff.

Recent developments in the processing of waste carbon fibre for thermoplastic composites – A review

2019 ◽  
Vol 54 (14) ◽  
pp. 1925-1944 ◽  
Author(s):  
Muhammad Furqan Khurshid ◽  
Martin Hengstermann ◽  
Mir Mohammad Badrul Hasan ◽  
Anwar Abdkader ◽  
Chokri Cherif
Keyword(s):  
Carbon Fibre ◽  
Volume Fraction ◽  
Fibre Volume Fraction ◽  
Fibre Volume ◽  
Thermoplastic Composites ◽  
Hybrid Yarn ◽  
Quality Aspects ◽  
Structural Applications ◽  
Recent Developments ◽  
Reinforced Thermoplastics

The aim of this paper is to highlight recent developments in the processing of waste carbon fibre for thermoplastic composites. Initially, injection moulding and nonwoven technologies have been used to integrate waste carbon fibres into fibre-reinforced thermoplastic composites. Recently, tape and hybrid yarn spinning technologies have been developed to produce tape and hybrid yarn structures from waste carbon fibre, which are then used to manufacture recycled carbon fibre-reinforced thermoplastics with much higher efficiency. The hybrid yarn spinning technologies enable the development of various fibrous structures with higher fibre orientation, compactness and fibre volume fraction. Therefore, thermoplastic composites manufactured from hybrid yarns possess a good potential for use in load-bearing structural applications. In this paper, a comprehensive review on novel and existing technologies employed for the processing of waste carbon fibre in addition to different quality aspects of waste carbon fibre is presented.

scholarly journals Thermal conductivity of textile reinforcements for composites

2018 ◽  
Vol 1 ◽  
pp. 251522111775115 ◽  
Author(s):  
Yue El-Hage ◽  
Simon Hind ◽  
François Robitaille
Keyword(s):  
Thermal Conductivity ◽  
Carbon Fibre ◽  
Volume Fraction ◽  
Fibre Volume Fraction ◽  
Three Dimensional ◽  
Fibre Volume ◽  
Published Data ◽  
Manufacturing Processes ◽  
Composites Manufacturing ◽  
The Relationship

Thermal conductivity data for dry carbon fibre fabrics are required for modelling heat transfer during composites manufacturing processes; however, very few published data are available. This article reports in-plane and through-thickness thermal conductivities measured as a function of fibre volume fraction ( Vf) for non-crimp and twill carbon reinforcement fabrics, three-dimensional weaves and reinforcement stacks assembled with one-sided carbon stitch. Composites made from these reinforcements and glass fibre fabrics are also measured. Clear trends are observed and the effects of Vf, de-bulking and vacuum are quantified along with orthotropy ratios. Limited differences between the conductivity of dry glass and carbon fibre fabrics in the through-thickness direction are reported. An unexpected trend in the relationship between that quantity and Vf is explained summarily through simple simulations.

scholarly journals Flexural Properties of Wet-Laid Hybrid Nonwoven Recycled Carbon and Flax Fibre Composites in Poly-Lactic Acid Matrix

Aerospace ◽  
2018 ◽  
Vol 5 (4) ◽  
pp. 120 ◽  
Author(s):  
Barbara Tse ◽  
Xueli Yu ◽  
Hugh Gong ◽  
Constantinos Soutis
Keyword(s):  
Lactic Acid ◽  
Carbon Fibre ◽  
Volume Fraction ◽  
Flexural Modulus ◽  
Fibre Volume Fraction ◽  
Fibre Volume ◽  
Flax Fibre ◽  
Morphological Properties ◽  
Poly Lactic Acid ◽  
Flexural Properties

Recycling carbon fibre is crucial in the reduction of waste from the increasing use of carbon fibre reinforced composites in industry. The reclaimed fibres, however, are usually short and discontinuous as opposed to the continuous virgin carbon fibre. In this work, short recycled carbon fibres (rCF) were mixed with flax and poly-lactic acid (PLA) fibres acting as the matrix to form nonwoven mats through wet-laying. The mats were compression moulded to produce composites with different ratios of rCF and flax fibre in the PLA matrix. Their flexural behaviour was examined through three-point-bending tests, and their morphological properties were characterised with scanning electron and optical microscopes. Experimental data showed that the flexural properties increased with higher rCF content, with the maximum being a flexural modulus of approximately 14 GPa and flexural strength of 203 MPa with a fibre volume fraction of 75% rCF and 25% flax fibre. The intimate mixing of the fibres contributed to a lesser reduction of flexural properties when increasing the flax fibre content.

Mechanical Strength of Sago/Urea Formaldehyde Particleboard Affected by the Particle Size

2016 ◽  
Vol 833 ◽  
pp. 3-10
Author(s):  
Tay Chen Chiang ◽  
Sinin Hamdan ◽  
Mohd Shahril Osman
Keyword(s):  
Mechanical Properties ◽  
Manufacturing Industry ◽  
Urea Formaldehyde ◽  
Great Influence ◽  
Single Layer ◽  
Milling Process ◽  
Raw Material ◽  
Huge Amount ◽  
Testing Method ◽  
Sago Waste

Every year, the sago processing industry in Sarawak-Mukah had generated huge amount of sago waste after the milling process and scientists have employ the waste into composite material. The fabrication and testing method are based on the Japanese A5908 Industrial Standard. Single-layer particleboards with targeted density of 600kg/m3 were produced from different sizes of sago particles. The mechanical properties of sago waste were investigated to study the feasibility of using this sample as a raw material in particleboard manufacturing. The results of the test demonstrate that samples with different sizes of particles have great influence on the mechanical properties such as Young’s Modulus, Tensile Strength and Impact Strength. The findings show that the performance of the board is affected by the different sizes of sago particles used in the experiment and had proved that sago plants can be used as an alternative raw material in the particleboard manufacturing industry.

scholarly journals In-situ measurement technologies for flow behaviour and contact status of fibre-reinforced thermoplastics during forming with a six degree of freedom press

2018 ◽  
Vol 190 ◽  
pp. 07004
Author(s):  
Birk Wonnenberg ◽  
Franz Dietrich ◽  
Klaus Dröder
Keyword(s):  
Degrees Of Freedom ◽  
Optical Measurements ◽  
Image Processing Algorithm ◽  
Forming Process ◽  
Contact State ◽  
Six Degrees Of Freedom ◽  
Reinforced Plastics ◽  
Reinforced Thermoplastics ◽  
Six Degree Of Freedom

The paper presents investigations on a forming process, which is implemented in a forming press based on a Stewart platform. In contrast to common forming techniques, this buildup offers not only one but six degrees of freedom. This is of particular interest when it comes to the forming of materials that show significant anisotropic behaviour such as fibre-reinforced plastics. Therefore, an experimental setup is presented to record characteristic variables during the forming process of fibre-reinforced thermoplastics. The contact state is of particular interest for this kind of forming process because it changes continuously in shape and position as the forming process progresses. For this purpose, temperatures at different places in the tool are recorded to provide information about the flow velocity of the material and the contact state between tool and workpiece. This allows the determination of the exact time and position of the contact between material and forming tool as well as the duration of this contact. The results are compared with optical measurements analysed by image processing algorithm and process forces measured by load cells.

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