Effect of Carbon Dioxide Curing on Strength Development of Cement Mortar

2017 ◽  
Vol 748 ◽  
pp. 323-327 ◽  
Author(s):  
Ming Gin Lee ◽  
Wei Chien Wang ◽  
Yi Shuo Huang ◽  
Yu Min Su ◽  
Quan Zhou Jiang

This study was conducted to assess the acceleration of strength development by CO2 curing and to evaluate the strength and microstructure of two cement mortars. Three curing pressures (1, 5, 8 bars), three curing time (20, 120, 180 minutes) and four CO2 concentration (0%, 25%, 50% and 100%) were used in this investigation. Two mortar specimens are made with Type Ι Portland cement and oil-well cement. After the CO2 curing duration and demolding, the mortar samples were assessed through the mass gain, the compressive strength, the pressure drop, the temperature rise in the curing chamber, and the microstructure characteristics. The performance of the CO2 cured mortars was found through the measurement of pressure drop, temperature rise, strength development, mass gain and carbonation. In general, higher CO2 concentration, longer carbonation time, higher CO2 pressure could increase the compressive strength of the mortar and promote more CO2 absorption. The better results obtained from this study are the Type 1 cement mortars curing three hours under 5-bar pressure with 100% CO2 concentration using one-time supply method. The three-hour mortar samples had a high percent strength development. The increasing of CO2 concentration results in higher carbonation degree of mortar, more mass gain, and a stiffer and denser material.

2014 ◽  
Vol 941-944 ◽  
pp. 1441-1444 ◽  
Author(s):  
Jing Fu Zhang ◽  
Kai Liu ◽  
Rui Xue Hou ◽  
Bo Wang ◽  
Jin Long Yang

The compressive strength of oil well cement would be damaged by high temperature in deep oil wells, which was caused by the obvious change of the components and microstructure of cement hydration products. The adaptability of common oil well cement for cementing under higher temperatures was confined by above reasons. Characteristics of development and change of compressive strength of Class G oil well cement were studied under different temperatures by using Static Gel Strength Analyzer and High Temperature-High Pressure curing chamber. The influence law of temperature and silica sands on compressive strength was analyzed. The results showed that the critical temperatures at which the compressive strength begun to decline were about 110°C and 150°C respectively; The compressive strength increased with curing time during the initial period and would reduced after it reached a certain value when temperature exceeded 110°C; For cement with silica sands, the compressive strength development trend was in the shape of two-stage form with increase of curing time within the range of 110~150°C, but for 160~200°C temperature range the development form was in the shape of single stage; The reasonable amounts of silica sands which would be added to cement slurry to enhance the compressive strength of hardening paste were determined to be 30%~40%.


2014 ◽  
Vol 692 ◽  
pp. 433-438 ◽  
Author(s):  
Jing Fu Zhang ◽  
Jin Long Yang ◽  
Kai Liu ◽  
Bo Wang ◽  
Rui Xue Hou

Carbon dioxide CO2could corrode the oil well cement paste matrix under agreeable moisture and pressure condition in deep oil wells, which could decrease the compressive strength and damage the annular seal reliability of cement paste matrix. The problem of oil well cement paste matrix corrosion by CO2was researched in the paper for obtain the feasible corrosion prevention technical measures. The microstructure and compressive strength of corroded cement paste matrix were examined by scanning electron microscopeSEMand strength test instrument etc. under different corrosion conditions. The mechanism and effect law of corrosion on oil well cement paste matrix by CO2were analyzed. And the suitable method to protect CO2corrosion in deep oil wells was explored. The results show that the corrosion mechanism of cement paste matrix by CO2was that the wetting phase CO2could generate chemical reaction with original hydration products produced from cement hydration, which CaCO3were developed and the original composition and microstructure of cement paste matrix were destroyed. The compressive strength of corrosion cement paste matrix always was lower than that of un-corrosion cement paste matrix. The compressive strength of corrosion cement paste matrix decreased with increase of curing temperature and differential pressure. The corroded degree of cement paste matrix was intimately related with the compositions of cement slurry. Developing and design anti-corrosive cement slurry should base on effectively improving the compact degree and original strength of cement paste matrix. The compounding additive R designed in the paper could effectively improve the anti-corrosive ability of cement slurry.


2020 ◽  
Vol 993 ◽  
pp. 1341-1350
Author(s):  
Xiu Jian Xia ◽  
Yong Jin Yu ◽  
Jian Zhou Jin ◽  
Shuo Qiong Liu ◽  
Ming Xu ◽  
...  

The conventional oil-well cement dispersant has the characteristics of poor dispersion at high temperature, poor compatibility with other additives, and environmental pollution during the production process. In this article, with ultra-early strong polyether monomer, acrylic acid, 2-acrylamine-2-methylpropyl sulfonic acid, sodium methacrylate as copolymer monomers, an environmentally friendly polycarboxylic acid dispersant, DRPC-1L, was prepared by the aqueous solution free-radical polymerization. The chemical composition and thermal stability of the synthetic copolymer were characterized by FTIR and TGA techniques. The evaluation results show that DRPC-1L has a wide temperature range (30~210 °C), good salt-resistance and dispersing effect. It can significantly improve the rheological performance of cement slurry, and it is well matched with oil-well cement additives such as fluid loss agent, retarder and so on. Moreover, it is beneficial to the mechanical strength development of set cement, especially the early compressive strength. It can also inhibit the abnormal gelation phenomenon of cement slurry, flash set, that occurs during high temperature thickening experiments, which plays an important role in enhancing the comprehensive performance of cement slurry. Consequently, the novel polycarboxylic acid dispersant has good application prospects in deep and ultra-deep wells cementing.


2019 ◽  
Vol 944 ◽  
pp. 1103-1107
Author(s):  
Ming Dan He ◽  
Ming Li ◽  
Yong Jin Yu ◽  
Hao Wang ◽  
Wei Yuan Xiao ◽  
...  

To adequately understand the waterborne epoxy resin and enhance the compressive, tensile strength of oil-well cement stone, the cement composite materials were prepared with different addition of waterborne epoxy resin, and the specimens were cured for 3days, 7 days, 14days, 28days at 50°C thermostatic water bath to test the compressive strength and tensile strength, respectively. The results showed when the content of resin emulsion is 30%, the compressive strength and tensile strength of the cement are increased by 303.09% and 306.04% compared with pure cement, respectively. Obviously, in the mechanical performance testing, oil-well cement stone modified by waterborne epoxy resin have been significantly improved compared with the pure cement. To explore the enhanced microstructure of oil-well cement modified with waterborne epoxy resin, the cement specimens were prepared with 30% waterborne epoxy resin analyzed by scanning electron microscopy (SEM).


2020 ◽  
Vol 38 (2A) ◽  
pp. 143-151
Author(s):  
Doaa M. Abdullah ◽  
Alaa A. Abdullalhameed ◽  
Farhad M. Othman

A proper slurry design is critical to cementing work success. In the present investigation, a ball mill method was utilized for preparing a nano powder from a cement dust material, supplied via Al-Kufa Cement Factory, to reinforce the oil well cement by utilizing it as a partial replacement of oil well cement class (G) using different weight percentages (0.25%, 0.5%, 0.75% and 1%). A mixture having water to cement ratio of (0.44) was produced. The produced samples characterizations were achieved via the Atomic Force Microscope (AFM), the X-Ray Diffraction (XRD) as well as the density and compressive strength. Results showed that the structural characteristics were enhanced with the phase formation of the calcium silicate hydration (C-S-H), and both density and compressive strength were improved. Accordingly, obtained results suggest that the modified cement is suitable for the oil well uses.


2020 ◽  
Vol 14 ◽  
Author(s):  
Guo Zihan ◽  
Liu Ziyang ◽  
Liao Kai ◽  
Yang Xianghui

: Oil well cement retarder is an additive that can extend time for thickening cement slurry, which can ensure the safety of cement. At present, the oil well cement retarder is mainly composed of synthetic materials, which are mainly divided into three major categories: compound polymer, AMPS polymer and non-AMPS. In this paper, the research status of synthetic oil well cement retarder in recent years is reviewed, and its shortcomings and development trends are analyzed. It is pointed out that the shortage of synthetic retarder mainly lies in problems, including large temperature sensitivity, small temperature application range, abnormal thickening curve, great influence on high temperature settlement stability and cement stone strength development. The development direction of oil well cement retarder is mainly focused on developing intelligent retarder and degradable retarder to meet the cementing needs of oilfields and ensure cementing effect increasing steadily.


2014 ◽  
Vol 974 ◽  
pp. 26-32
Author(s):  
N. Alias ◽  
M.M.M. Nawang ◽  
N.A. Ghazali ◽  
T.A.T. Mohd ◽  
S.F.A. Manaf ◽  
...  

Cement is an important part in oil and gas well completion. A high quality of cement is required to seal hydraulic pressure between casing and borehole formation. Cement additives were used to enhance the cement properties such as thickening time, compressive strength, porosity and permeability of the cement. Currently, the commercial additives were imported and the price is keep increasing year by year. Therefore, the researchers were continuously looking for potential additives such as nanoparticle to improve the cement properties. This paper presents the effect nanosilica on compressive strength and porosity of oil well cement type G. In this study, two type of nanosilica were used, synthesis nanosilica from rice husk ash (RHA) and commercial nanosilica. The synthesized nanosilica was characterized using fourier transform infrared spectroscopy (FTIR), X-ray flouresece (XRF) and Field Emission Scanning Electron Microscopy (FESEM). All the experiments were conducted using API standard procedures and specifications. Based on the results, compressive strength of cement slurries was improved from 2600 psi to 2800 psi for 8-hours curing, when the amount of nanosilica increased from 0 wt% to 1.5 wt%. Besides that, incorporation of nanosilica from RHA into cement formulation resulted in reduction of cement porosity up to 18 % pore volume. Overall, the results showed that the incorporation of nanosilica from RHA improved the oil well cement compressive strength and oil well cement porosity. In conclusion, green nanosilica from RHA can be a potential candidate to replace the commercial nanosilica to enhance the oil well cement properties as well as to prevent the migration of undesirable fluid which can lead to major blowout.


2012 ◽  
Vol 229-231 ◽  
pp. 95-99 ◽  
Author(s):  
Yu Wang ◽  
Yu Feng Chen ◽  
Yan Lu ◽  
Hui Fang Zhang ◽  
Zhi Guo Sun

On the basis of analyzing the oil well cement corrosion mechanism by SO42- and HCO3-, the corrosion products, microstructure and compressive strength of cement stone were measured and the changing regularity and influence factors of compressive strength were analyzed under different experimental conditions. The following conclusions can be drawn. Under the interactive corrosion effect of SO42- and HCO3-, Ca(OH)2 in cement stone was dissolved out and consumed, the calcium silicate hydrate was decomposed, ettringite, gypsum, calcite and thaumasite were produced which destroyed the structure and components of cement stone primary products and led the compressive strength of corrosion cement stone decline. With the increases of ion concentration of corrosive solution, temperature and corrosive time, the compressive strength was decreased gradually, even collapsed completely.


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