Study on Two-Step Aging Technology of 6082 Aluminum Bumper

2018 ◽  
Vol 764 ◽  
pp. 245-251
Author(s):  
Bei Ming Zhao ◽  
Miao Hu ◽  
Jun Zhu ◽  
Zhen Yu Han ◽  
Hou Qing Sun ◽  
...  

The influence of four parameters of two-step aging on the mechanical properties of 6082 aluminum alloy bumper was studied by orthogonal test. The results show that compared with the single stage aging, the two-step aging process can reduce the aging time and improve the production efficiency under the premise of the mechanical properties of the bumper meet the requirements. Among the four aging process parameters, the second stage aging temperature and holding time are the main factors that affect the final results, while the first stage aging temperature and holding time are secondary factors. The most suitable aging process parameters for the 6082 aluminum alloy bumper is (150 °C, 2 h) + (190 °C, 2.5 h). After two-step aging, the grain of the aluminum bumper is small and evenly distributed, leading to good mechanical properties. The generalized experiment shows that the application of the two-step aging process still has some limitations and needs to be further optimized and perfected.

2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Ch. Mohana Rao ◽  
K. Mallikarjuna Rao

PurposeThe objective of the paper is to evaluate the fabrication process and to study the influence of process parameters of friction stir processing of 6061-TiB2-Al2O3 Aluminum alloy surface composite on microhardness tensile strength, and microstructure.Design/methodology/approachFriction stir processing method is used for attaining the desired mechanical properties, and selectively processed reinforcements to fabricate the samples. The Taguchi technique was used to optimize rotational speed, travel speed and volume percentage of reinforcement particles to enhance the mechanical properties of 6061-TiB2-Al2O3 Aluminum alloy composite.FindingsThe fabrication of surface composites through FSP allows new inventions in terms of material with enhanced surface layers without changing the base metal.Practical implicationsTo examine the behavior of the surface of the composites in the different zones, the practical implication consists of the use of different characterization techniques like optical microscopy and scanning microscopy for microstructural behavior and the measurement of hardness and tensile tests for mechanical behavior.Originality/valueThe research work consists of tool design and process parameters, which can affect the final product (microstructural changes), and the performance of the modified surface layer behavior was studied and presented.


Materials ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5278
Author(s):  
Yi Guo ◽  
Yongfei Wang ◽  
Shengdun Zhao

Scroll compressors are popularly applied in air-conditioning systems. The conventional fabrication process causes gas and shrinkage porosity in the scroll. In this paper, the electromagnetic stirring (EMS)-based semisolid multicavity squeeze casting (SMSC) process is proposed for effectively manufacturing wrought aluminum alloy scrolls. Insulation temperature, squeeze pressure, and the treatment of the micromorphology and mechanical properties of the scroll were investigated experimentally. It was found that reducing the insulation temperature can decrease the grain size, increase the shape factor, and improve mechanical properties. The minimum grain size was found as 111 ± 3 μm at the insulation temperature of 595 °C. The maximum tensile strength, yield strength, and hardness were observed as 386 ± 8 MPa, 228 ± 5 MPa, and 117 ± 5 HV, respectively, at the squeeze pressure of 100 MPa. The tensile strength and hardness of the scroll could be improved, and the elongation was reduced by the T6 heat treatment. The optimal process parameters are recommended at an insulation temperature in the range of 595–600 °C and a squeeze pressure of 100 MPa. Under the optimal process parameters, scroll casting was completely filled, and there was no obvious shrinkage defect observed inside. Its microstructure is composed of fine and spherical grains.


2011 ◽  
Vol 365 ◽  
pp. 98-103
Author(s):  
De Quan Shi ◽  
Gui Li Gao ◽  
Zhi Wei Gao ◽  
Yan Liu Wang ◽  
Xu Dong Wang

The influence of Al-10RE addition, holding time and holding temperature on the microstructures and mechanical properties of ZL203 aluminum alloy has been studied respectively through using the optical microscope and the universal mechanical testing machine. The experimental results lead to the following conclusions. When Al-10RE addition is 1.0%-1.5%, the holding time is 15 minutes and the holding temperature is 730°C-750°C, the microstructure of Zl203 is perfect. With the increase of Al-10RE addition, the mechanical properties including tensile strength, elongation rate and hardness gradually increase. When the Al-10RE addition is 1.0%-1.5%, the mechanical properties reaches maximum. When the Al-10RE addition is above 1.5%, the mechanical properties decrease with the increase of Al-10RE addition.


2014 ◽  
Vol 1061-1062 ◽  
pp. 567-570
Author(s):  
Cui Ye ◽  
Fei Zhao ◽  
Fang Zhou ◽  
Ni Li ◽  
Jun Shuai Li

Microstructure and room temperature ductility of the TB6 titanium alloy was investigated by varying the aging temperature and the aging time.The results show that, the alloy’s contraction of area increases while the tensile strength firstly increases and then decreases by raising their aging temperature. In general, the ductility of the samples increases and the strength decreases with the increasing aging time. The optimum mechanical properties are obtained by aging at 650 °C for 2 h.


2010 ◽  
Vol 146-147 ◽  
pp. 382-385 ◽  
Author(s):  
Song Xiang ◽  
Jiang Ping Wang ◽  
Yu Ling Sun ◽  
Yong You Yan ◽  
Shi Gang Huang

17-4PH precipitation-hardening martensite stainless steel is an important commercially available stainless steel. And the mechanical properties of this steel are very sensitive to quenching and aging process. In this paper, the effects of aging process on mechanical properties of this steel were investigated. The results show that the microstructure of this steel consists of quenched martensite, tempered martensite and precipitates. With the increase of the aging temperature, the strength decreases and the toughness increase. And the fracture mode of this steel transforms brittle fracture into toughness fracture.


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