Fracture Toughness of CF-Plug Joints of Ti and Epoxy Matrix CFRP

2019 ◽  
Vol 821 ◽  
pp. 131-134
Author(s):  
Yoshitake Nishi ◽  
Helmut Takahiro Uchida ◽  
Satoru Kaneko ◽  
Michauel C. Faudree

A new method of linear connected joints (Ti/CF-plug/Epoxy) of Ti (Titanium) to Epoxy connected by CF-plug was innovated and developed, since fine carbon fibers (CFs) generate the extremely large friction force by their broad interface between metals and Epoxy polymer (M/Epoxy). Compared with glue and spontaneous adhesions of M/Glue/Epoxy and M/Epoxy, the new method remarkably improved the fracture toughness with maintaining light weight. To maintain the high joint strength of the Ti/CFW-CFJ/Epoxy, the Ni coating film on CF should control to bite the CF by molten Ti. The tensile strength (σb) and its strain (εb) of Ti/NiCFW-CFJ/Epoxy were higher than those of Ti/CFW-CFJ/Epoxy. In addition, increasing the CF-volume increases the σb. The CF-plug joint between Ti and Epoxy matrix CFRP apparently probably enhances the fuel efficiency, as well as safety level of airplane.

Alloy Digest ◽  
1975 ◽  
Vol 24 (11) ◽  

Abstract FEDERATED F150.5 is a heat-treatable aluminum alloy containing silicon and copper as the major alloying elements. It is recommended for high-strength, light-weight, pressure-tight castings. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as fracture toughness. It also includes information on high temperature performance as well as casting, heat treating, machining, and joining. Filing Code: Al-219. Producer or source: Federated Metals Corporation, ASARCO Inc..


Author(s):  
Iurii Burda ◽  
Michel Barbezat ◽  
Andreas J Brunner

Glass-fiber reinforced polymer (GFRP) composite rods with epoxy matrix filled with electrically nonconducting particles find widespread use in high-voltage electrical insulator applications. The service loads require a range of different, minimum material property values, e.g. toughness, tensile, or compressive strength, but also component-specific performance, e.g. pull-out friction of surface crimped metal fittings or electric breakdown strength. The contribution discusses selected examples of the effects of different particle filler types on the properties of filled epoxy resin as well as on the behavior of GFRP rods with such a matrix. In all investigated systems CaCO3 was used as micron-sized filler, complemented by different amounts of either nanosilica or core-shell rubber (binary filler), or by both, nanosilica and core-shell rubber (ternary filler). With ternary filler combinations at a content of 36 wt%, fracture toughness GIC was improved in nanocomposite epoxy plates and in GFRP rods by 60% and 100%, respectively compared to a matrix with 20 wt% CaCO3 (used as reference system). The glass transition temperature Tg for some ternary systems dropped from 160 °C (for neat epoxy), to approximately 140 °C, the maximum allowed drop in Tg in view of requirements from further processing steps of the electrically insulating components. The ternary fillers yield transfer of the improvements of fracture properties from epoxy nanocomposite plates into the GFRP rods beyond that of the system with CaCO3 filler only. Compressive strength of the GFRP rods was improved by about 20% only for the binary nanosilica and CaCO3 filler, and was not significantly enhanced with the ternary systems. That combination, however, did not yield improvements in toughness beyond the CaCO3-filled nanocomposite plates and rods. With the range of filler types and contents investigated here, it was hence not possible to simultaneously optimize both, fracture toughness and compressive strength of the GFRP insulator rods.


Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1512
Author(s):  
Chiara Morano ◽  
Ran Tao ◽  
Marco Alfano ◽  
Gilles Lubineau

Adhesive bonding of carbon-fiber-reinforced polymers (CFRPs) is a key enabling technology for the assembly of lightweight structures. Surface pretreatment is necessary to remove contaminants related to material manufacturing and ensure bond reliability. The present experimental study focuses on the effect of mechanical abrasion on the damage mechanisms and fracture toughness of CFRP/epoxy joints. The analyzed CFRP plates were provided with a thin layer of surface epoxy matrix and featured enhanced sensitivity to surface preparation. Various degrees of morphological modification and fairly controllable carbon fiber exposure were obtained using sanding with emery paper and grit-blasting with glass particles. In the sanding process, different grit sizes of SiC paper were used, while the grit blasting treatment was carried by varying the sample-to-gun distance and the number of passes. Detailed surveys of surface topography and wettability were carried out using various methods, including scanning electron microscopy (SEM), contact profilometry, and wettability measurements. Mechanical tests were performed using double cantilever beam (DCB) adhesive joints. Two surface conditions were selected for the experiments: sanded interfaces mostly made of a polymer matrix and grit-blasted interfaces featuring a significant degree of exposed carbon fibers. Despite the different topographies, the selected surfaces displayed similar wettability. Besides, the adhesive joints with sanded interfaces had a smooth fracture response (steady-state crack growth). In contrast, the exposed fibers at grit-blasted interfaces enabled large-scale bridging and a significant R-curve behavior. While it is often predicated that quality composite joints require surfaces with a high percentage of the polymer matrix, our mechanical tests show that the exposure of carbon fibers can facilitate a remarkable toughening effect. These results open up for additional interesting prospects for future works concerning toughening of composite joints in automotive and aerospace applications.


1989 ◽  
Vol 170 ◽  
Author(s):  
J. A. Hinkley ◽  
W. D. Bascom ◽  
R. E. Allred

AbstractThe surfaces of commercial carbon fibers are generally chemically cleaned or oxidized and then coated with an oligomeric sizing to optimize their adhesion to epoxy matrix resins. Evidence from fractography, from embedded fiber testing and from fracture energies suggests that these standard treatments are relatively ineffective for thermoplastic matrices. This evidence is reviewed and model thermoplastic composites (polyphenylene oxide/high strain carbon fibers) are used to demonstrate how differences in adhesion can lead to a two-fold change in interlaminar fracture toughness.The potential for improved adhesion via plasma modification of fiber surfaces is discussed. Finally, a surprising case of fiber-catalyzed resin degradation is described.


2021 ◽  
pp. 1-9
Author(s):  
E.V. Kornilitsina ◽  
E.A. Lebedeva ◽  
S.A. Astaf’Eva ◽  
D.K. Trukhinov ◽  
P Badica

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