Numerical Simulation and Parameter Study of Radial Forging of Conical Tube

2020 ◽  
Vol 861 ◽  
pp. 514-518
Author(s):  
Xin Hai Zhao ◽  
Xin Bo Ren ◽  
Xing Chen Sun ◽  
Chao Zheng ◽  
Li Bin Song ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Reference Value ◽  
Element Model ◽  
Parameter Study ◽  
Radial Forging ◽  
Influence Of Process Parameters ◽  
Forming Quality ◽  
Forging Process ◽  
Radial Forging Process ◽  
The Finite Element Model

The cone tube is an important part of the circuit connector, which has high requirements for its forming quality. In this paper, the cone tube is taken as the object, the finite element model is established, the radial forging process of the cone tube is simulated, the influence of process parameters such as axial feed and friction on the thickness of the cone tube is studied, and the influence law is analyzed, which has certain reference value for the analysis of the forming law of the radial forging.

Numerical Simulation and Experimental Verification of Disc Cutter Rings in Die Forging Process

2021 ◽  
Vol 13 (1) ◽  
pp. 131-139
Author(s):  
Luhan Hao ◽  
Tao Wang ◽  
Kangping Fu ◽  
Zhengyang Zhao ◽  
Yun Chen ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Metal Flow ◽  
Element Model ◽  
Disc Cutter ◽  
Forging Process ◽  
Die Forging ◽  
Plastic Forming ◽  
Simulation Results ◽  
The Finite Element Model ◽  
Good Agreement

In order to study the forming law of the disc cutter ring in the independently researched die, the finite element model (FEM) of disc cutter ring for die forging has been established and the die forging process has been simulated by the plastic forming software. The metal flow field, temperature field, stress and strain field of the filling process were obtained by simulation. The exerted force of the die was also simulated and analyzed; thus, the die forging process was optimized. Based on the designed process parameters and simulation results, the experimental study on die forging forming of cutter ring was carried out. The comparison shows that the numerical simulation results are in good agreement with the experimental results, which proves that the die forging model of disc cutter ring in this paper is feasible.

Investigations of The Hybrid Effects of The Operational Parameters In The Radial Forging Process Based On The Validation of The Hardness Test

2022 ◽  
Author(s):  
Saeed Darki ◽  
Evgeniy Yurevich Raskatov
Keyword(s):  
Effective Strain ◽  
Three Dimensional ◽  
Hardness Test ◽  
Radial Forging ◽  
Operational Parameters ◽  
Three Dimensional Model ◽  
Temperature Changes ◽  
Forging Process ◽  
Specimen Tube ◽  
Radial Forging Process

Abstract In this study, considering all the parameters in radial forging and a three-dimensional model has been simulated using the finite element method. By implementing an elastoplastic state for the specimen tube, parameters such as friction type, residual stress distribution, effective strain distribution, material flow velocity and its effect on the neutral plate and the distribution of force in the die have been studied and analyzed. The effects of angle on the quality and characteristics of the specimen and the longevity of the die have also been obtained. Experimental results have been used to confirm the accuracy of the simulation. The results of the hardness test after forging were compared with the simulation results. Good agreement between the results indicates the accuracy of the simulation in terms of hardness. Therefore, this validation allows confirming the other obtained results for the analysis and prediction of various components in the forging process. After the validation and confirmation of the results through the hardness test, the hardness distribution was obtained by considering temperature changes and the effective strain on the specimen.

Numerical Simulation Analysis for Enclosure Piles Cracking of a Deep Pit Foundation

2011 ◽  
Vol 109 ◽  
pp. 276-280
Author(s):  
Ji Chao Zhang ◽  
Yong Kang Yang ◽  
Yong Xu
Keyword(s):  
Numerical Simulation ◽  
Simulation Analysis ◽  
Element Model ◽  
Wind Load ◽  
Load Direction ◽  
Foundation Pit ◽  
Deep Pit ◽  
Disadvantageous Factors ◽  
Construction Condition ◽  
The Finite Element Model

Based on the appearance of crack of enclosure piles on a foundation pit, Midas GTS is adopted to establish the finite element model. Through the numerical simulation, the influence of the direction of wind load, wind scale and prestress of anchor are analyzed, the worst wind load direction, unfavorable construction condition, maximum moment of enclosure piles are ensured, crack width in different disadvantageous factors are calculated, which provides a guide for continuous construction.

Research on the Straightening Deformation Process of the Residual Stress of the Numerical Simulation for Different Kinds of Heavy Rail

2012 ◽  
Vol 430-432 ◽  
pp. 492-496
Author(s):  
Yu Yan Liu ◽  
Hao Li ◽  
Lin Chen
Keyword(s):  
Numerical Simulation ◽  
Residual Stress ◽  
Finite Element ◽  
Deformation Process ◽  
Element Model ◽  
Regional Deformation ◽  
Distribution Rule ◽  
Deformation Area ◽  
The Finite Element Model ◽  
Heavy Rail

Through out the establishment of heavy rail entity model and the finite element model of straightening for different kinds of heavy rail after the residual stress in straightening investigated . Analysed U75V、U76CrRE、U71Mn and U75VM the four different kinds in 8+1 level straightening of the seven regional deformation area rail head, rail waist, rail base vertical stress distribution rule.

The Forging Penetration Efficiency of C45 Steel Stepped Shaft Radial Forging with GFM Forging Machine

2010 ◽  
Vol 154-155 ◽  
pp. 593-596 ◽  
Author(s):  
Xiang Ru Liu ◽  
Xu Dong Zhou
Keyword(s):  
Plastic Strain ◽  
Compressive Strain ◽  
Three Dimensional ◽  
Mean Stress ◽  
Radial Forging ◽  
Effective Plastic Strain ◽  
Forging Process ◽  
Stepped Shaft ◽  
Radial Forging Process ◽  
Strain Layer

The numerical thermal mechanical simulation of radial forging process of C45 steel stepped shaft with GFM forging machine was carried out by three dimensional finite element method DEFORM 3D. According to effective plastic strain, mean stress and mean plastic strain distribution of the radial forging process, the forging penetration efficiency (FPE) was studied throughout. The results show that: effective plastic strain in the center of the forging is never be zero; The mean stress in the center of the workpiece is proposed to describe hydrostatic pressure in this paper. There is compressive strain layer beneath the surface of the workpiece, while there is tensile strain layer in the center of the forging. These studied results could be a valuable reference for designing the similar forging operations.

scholarly journals A Dynamic Model for Simulation of Hot Radial Forging Process

2017 ◽  
Vol 207 ◽  
pp. 478-483 ◽  
Author(s):  
Jianglin Huang ◽  
Carl D. Slater ◽  
Anup Mandral ◽  
Paul Blackwell
Keyword(s):  
Dynamic Model ◽  
Radial Forging ◽  
Forging Process ◽  
Radial Forging Process
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