Cutting Performances of Boron Doped Diamond-Coated Milling Tools in Machining Graphite

2011 ◽  
Vol 697-698 ◽  
pp. 458-461 ◽  
Author(s):  
Liang Wang ◽  
X.L. Lei ◽  
Bin Shen ◽  
Fang Hong Sun ◽  
Z.M. Zhang ◽  
...  

In this investigation, conventional microcrystalline diamond (MCD) and boron doped diamond (BDD) films are deposited onto commercially available cemented tungsten carbide (WC-Co) Ball-nose endmills by using hot filament chemical vapour deposition (HFCVD). The quality and properties of the as-deposited diamond film are characterized by field emission scanning electron microscope (FESEM) and Raman spectroscopy. Milling tests of graphite materials using MCD, BDD coated and uncoated tool are carried out. Experiment results reveal that BDD films possess higher adhesive strength to the substrate than that of MCD films, and the BDD coated mills allow to be given smaller flank wear and longer tool life, when compared with MCD coated and uncoated WC-Co tools. Cutting performances of WC-Co mills in graphite milling are greatly improved by BDD coating, and typically more than 10 times the tool life is obtained. The research results are of great significance for high efficiency and quality machining of graphite materials.

Carbon ◽  
2017 ◽  
Vol 121 ◽  
pp. 434-442 ◽  
Author(s):  
Zoë J. Ayres ◽  
Jonathan C. Newland ◽  
Mark E. Newton ◽  
Soumen Mandal ◽  
Oliver A. Williams ◽  
...  

MRS Advances ◽  
2017 ◽  
Vol 2 (41) ◽  
pp. 2241-2246
Author(s):  
William D. Toledo ◽  
Lilian M. Silva ◽  
Marta Santos ◽  
André F. Sardinha ◽  
Neidenêi G. Ferreira

ABSTRACTA systematic study was performed concerning the production, characterization, and application of BDD and BDND films grown on Ti substrate to degrade brilliant green dye using an electrochemical flow reactor. Films were grown in a hot filament chemical vapour deposition (HFCVD) reactor using H2/CH4 (BDD) and H2/CH4/Ar (BDND) gas mixtures. Boron doping was performed by dissolution of B2O3 in methanol in the appropriate B/C ratio to obtain good conductive electrodes. The electrolysis was carried out using BDD/Ti and BDND/Ti as anode material analyzing the influence of different current densities and flow rates. During the electrolysis, aliquots of the treated solution were analyzed by UV-Vis and Total Organic Carbon (TOC) measurements. The electrode efficiencies were compared considering the color removal as well as the TOC mineralization in the end of each electrolysis. The absorption bands intensity from UV/Vis spectra clearly decreased up to their completely vanishing at current density of 100 mA/cm2 for both electrodes. These results were corroborated by TOC measurements where 50% of the organic material was removed.


2015 ◽  
Vol 3 (5) ◽  
pp. 1106-1112 ◽  
Author(s):  
Biben Wang ◽  
Kostya (Ken) Ostrikov ◽  
Timothy van der Laan ◽  
Ruiwen Shao ◽  
Lin Li

Boron-doped carbon nanoflakes were directly synthesized by hot filament chemical vapor deposition, nontoxic boron carbide was used as the boron source.


2012 ◽  
Vol 723 ◽  
pp. 280-285
Author(s):  
Liang Wang ◽  
Jian Guo Zhang ◽  
Bin Shen ◽  
Fang Hong Sun ◽  
Ming Chen

Boron-doped diamond films are deposited on cobalt cemented tungsten carbide (WC-Co) printed circuit board (PCB) milling tools using hot filament chemical vapor deposition (HFCVD) method. Trimethyl borate is used as boron source. Scanning electron microscope (SEM) and Raman spectroscopy are used to characterize the as-deposited diamond films. To evaluate the cutting performances of as-fabricated boron-doped diamond (BDD) coated milling tools, milling tests are conducted using copper-clad laminate(CCL)as the workpiece material, compared with microcrystalline diamond (MCD) coated and uncoated milling tools. The experimental results show that the BDD films have strong adhesive strength to the substrate and can protect the cutting edge from rapid wearing out. The results suggest that depositing BDD coating on WC-Co milling tools is a viable way to improve their cutting performances in machining of PCB materials.


2011 ◽  
Vol 189-193 ◽  
pp. 4267-4270
Author(s):  
Feng Liu ◽  
Wen Jun Wang ◽  
Jun Tao Wang ◽  
Li Wei Xiong ◽  
Yong Lei Xin ◽  
...  

In this paper, Boron doped diamond (BDD) thin films have been deposited on Ti substrates by microwave plasma chemical vapour deposition (MWCVD). Raman spectroscopy scanning electron microscopy (SEM) and X-ray diffraction (XRD) examinations demonstrate that the electrode has well-defined diamond features. It is observed that the BDD electrode has a high overpotential 2.5V for water electrolysis prohibiting the evolution of oxygen in the cyclic voltammetry test. Further more,the removal efficiency of chemical oxygen demand (COD) is evaluated by the electrochemical oxidation of wastewater containing phenol.


2013 ◽  
Vol 832 ◽  
pp. 172-177 ◽  
Author(s):  
Kim Guan Saw ◽  
Sau Siong Tneh ◽  
Swee Yong Pung ◽  
Sha Shiong Ng ◽  
F.K. Yam ◽  
...  

Heterostructures consisting of ZnO and diamond appear to have an elusive nature. A rectifying behaviour was previously observed only for heterojunctions with very lightly doped p-type diamond using residual boron gas during the chemical vapour deposition process or type IIb diamond. Other studies, however, claimed to obtain a rectifying behaviour for heterojunctions with p-type diamond with higher carrier densities between 1018 1019 cm-3. In this work we investigate the behaviour of n-type ZnO on heavily boron-doped p-type diamond. This heterostructure that is sensitive to UV light has been fabricated using ZnO nanorods grown on heavily boron-doped chemical vapour deposition diamond substrates. The I -V measurements show a rectifying characteristic. The threshold voltages under dark and UV conditions are 3.66 and 2.52 V, respectively. The UV illumination also results in an increased current flow. The electrical behaviour due to the UV illumination will be discussed.


RSC Advances ◽  
2016 ◽  
Vol 6 (90) ◽  
pp. 87607-87615 ◽  
Author(s):  
B. B. Wang ◽  
D. Gao ◽  
I. Levchenko ◽  
K. Ostrikov ◽  
M. Keidar ◽  
...  

A simple and efficient method for synthesizing complex graphene-inspired BNCO nanoflakes by plasma-enhanced hot filament chemical vapour deposition using B4C as a precursor and N2/H2 reactive gases is reported.


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