Effective Utilization of Rapid Prototyping Technology

Technology of Rapid Prototyping (RP) presents the technique that leads to quick manufacturing of real model using the scaling with support of three-dimensional software solution running in computer environment (CAD). First RP technique, Stereolithography, was developed by 3D Systems of Valencia, CA, USA. The company was founded in 1986, and since then, a number of different RP techniques have become available. Article deals with basic characteristics and problems in area of technology of Rapid Prototyping with focus to Fused Deposition Modeling. It brings in the project of experimental gearbox design and its manufacturing with application of Rapid Prototyping technology. The work was realized by students and employees of Faculty of Manufacturing Technologies in Presov, Slovakia. Model with four gears was realized together with its gear changing mechanism. Production of gearbox was connected with problems arising from size of individual parts and included also the realization of final gearbox assembly.

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Development and Application of Four Typical Rapid Prototyping Technologies

Applied Mechanics and Materials ◽

10.4028/www.scientific.net/amm.160.165 ◽

2012 ◽

Vol 160 ◽

pp. 165-169 ◽

Cited By ~ 2

Author(s):

Xue Ling Yang ◽

Di Wang ◽

Dong Man Yu

Keyword(s):

Rapid Prototyping ◽

Fused Deposition Modeling ◽

Selective Laser Sintering ◽

Three Dimensional ◽

Forming Process ◽

Fused Deposition ◽

Significant Performance ◽

Deposition Modeling ◽

Manufacturing Technologies ◽

Application Fields

Rapid prototyping (RP) is an advanced manufacturing technology and has obtained widely application in recent years. RP technology can be used to machine complex physical part directly from CAD data without any cutter or technical equipments. A variety of new rapid manufacturing technologies have emerged and developed include Stereo Lithography (SL), Selective Laser Sintering (SLS), Fused Deposition Modeling (FDM), Laminated Object Manufacturing (LOM), and Three Dimensional Printing (3-D Printing). The paper summaries the working principle and discusses the application fields for four typical rapid prototyping technologies. Finally, the significant performance of rapid prototyping for modern industry is discussed. The investigation is beneficial for choosing an optimal forming process in industry.

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The Progress and Application of Rapid Prototying Technology

Applied Mechanics and Materials ◽

10.4028/www.scientific.net/amm.697.340 ◽

2014 ◽

Vol 697 ◽

pp. 340-343

Author(s):

Zhen Wen Zou ◽

Xi Cong Ye

Keyword(s):

Rapid Prototyping ◽

Fused Deposition Modeling ◽

Selective Laser Sintering ◽

Three Dimensional ◽

Development Trend ◽

Precision Error ◽

Technology Application ◽

Fused Deposition ◽

Deposition Modeling ◽

Molding Materials

The principle and application of rapid prototyping technology were presented. Several typical rapid prototyping technology were introduced, such as the Stereo Lithography Appearance, Laminated object manufacturing, fused deposition modeling, selective laser sintering, three dimensional spray adhesive technology. The rapid prototyping technology was used in manufacturing, clinical surgical, defense technology, ceramics, dental, and so on. The choke point of rapid prototyping technology application was analyzed, such as molding materials, precision error, and the performance of data sharing software. The future development trend of rapid prototyping technology is prospected also.

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Development of three-dimensional printing filaments based on poly(lactic acid)/hydroxyapatite composites with potential for tissue engineering

Journal of Composite Materials ◽

10.1177/0021998320988568 ◽

2021 ◽

pp. 002199832098856

Author(s):

Marcela Piassi Bernardo ◽

Bruna Cristina Rodrigues da Silva ◽

Luiz Henrique Capparelli Mattoso

Keyword(s):

Tissue Engineering ◽

Lactic Acid ◽

Fused Deposition Modeling ◽

Three Dimensional ◽

Poly Lactic Acid ◽

Scanning Calorimetry ◽

Three Dimensional Printing ◽

Fused Deposition ◽

Deposition Modeling ◽

3D Printed

Injured bone tissues can be healed with scaffolds, which could be manufactured using the fused deposition modeling (FDM) strategy. Poly(lactic acid) (PLA) is one of the most biocompatible polymers suitable for FDM, while hydroxyapatite (HA) could improve the bioactivity of scaffold due to its chemical composition. Therefore, the combination of PLA/HA can create composite filaments adequate for FDM and with high osteoconductive and osteointegration potentials. In this work, we proposed a different approache to improve the potential bioactivity of 3D printed scaffolds for bone tissue engineering by increasing the HA loading (20-30%) in the PLA composite filaments. Two routes were investigated regarding the use of solvents in the filament production. To assess the suitability of the FDM-3D printing process, and the influence of the HA content on the polymer matrix, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and scanning electron microscopy (SEM) were performed. The HA phase content of the composite filaments agreed with the initial composite proportions. The wettability of the 3D printed scaffolds was also increased. It was shown a greener route for obtaining composite filaments that generate scaffolds with properties similar to those obtained by the solvent casting, with high HA content and great potential to be used as a bone graft.

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Synthesis and properties of modified PBT for FDM

Rapid Prototyping Journal ◽

10.1108/rpj-12-2015-0197 ◽

2017 ◽

Vol 23 (4) ◽

pp. 804-810 ◽

Cited By ~ 2

Author(s):

Shiqing Cao ◽

Dandan Yu ◽

Weilan Xue ◽

Zuoxiang Zeng ◽

Wanyu Zhu

Keyword(s):

Mechanical Properties ◽

Impact Strength ◽

Fused Deposition Modeling ◽

Complex Structure ◽

Three Dimensional ◽

Sebacic Acid ◽

Wire Drawing ◽

Content Type ◽

Fused Deposition ◽

Deposition Modeling

Purpose The purpose of this paper is to prepare a new modified polybutylene terephalate (MPBT) for fused deposition modeling (FDM) to increase the variety of materials compatible with printing. And the printing materials can be used to print components with a complex structure and functional mechanical parts. Design/methodology/approach The MPBT, poly(butylene terephalate-co-isophthalate-co-sebacate) (PBTIS), was prepared for FDM by direct esterification and subsequent polycondensation using terephthalic acid (PTA), isophthalic acid (PIA), sebacic acid (SA) and 1,4-butanediol (BDO). The effects of the content of PIA (20-40 mol%) on the mechanical properties of PBTIS were investigated when the mole per cent of SA (αSA) is zero. The effects of αSA (0-7mol%) on the thermal, rheological and mechanical properties of PBTIS were investigated at nPTA/nPIA = 7/3. A desktop wire drawing and extruding machine was used to fabricate the filaments, whose printability and anisotropy were tested by three-dimensional (3D) printing experiments. Findings A candidate content of PIA introducing into PBT was obtained to be about 30 per cent, and the Izod notched impact strength of PBTIS increased with the increase of αSA. The results showed that the PBTIS (nPTA/nPIA = 7/3, αSA = 3-5mol%) is suitable for FDM. Originality/value New printing materials with good Izod notched impact strength were obtained by introducing PIA and SA (nPTA/nPIA = 7/3, αSA = 3-5 mol%) into PBT and their anisotropy are better than that of ABS.

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Optimization method to fabrication orientation of parts in fused deposition modeling rapid prototyping

2010 International Conference on Mechanic Automation and Control Engineering ◽

10.1109/mace.2010.5535335 ◽

2010 ◽

Cited By ~ 8

Author(s):

Aijun Li ◽

Zhuohui Zhang ◽

Daoming Wang ◽

Jinyong Yang

Keyword(s):

Rapid Prototyping ◽

Fused Deposition Modeling ◽

Optimization Method ◽

Fused Deposition ◽

Deposition Modeling

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Desain dan Pembuatan Prototype Piston Honda MEGAPRO FI Menggunakan 3D Printing

SPROCKET JOURNAL OF MECHANICAL ENGINEERING ◽

10.36655/sprocket.v1i2.184 ◽

2020 ◽

Vol 1 (2) ◽

pp. 81-91

Author(s):

Frince Marbun ◽

Richard A.M. Napitupulu

Keyword(s):

3D Printing ◽

Computer Aided Design ◽

Fused Deposition Modeling ◽

Layer By Layer ◽

Printing Technology ◽

3D Printing Technology ◽

Fused Deposition ◽

Deposition Modeling ◽

Manufacturing Technologies ◽

Aided Design

3D printing technology has great potential in today's manufacturing world, one of its uses is in making miniatures or prototypes of a product such as a piston. One of the most famous and inexpensive 3D printing (additive manufacturing) technologies is Fused Deposition Modeling (FDM), the principle FDM works by thermoplastic extrusion through a hot nozzle at melting temperature then the product is made layer by layer. The two most commonly used materials are ABS and PLA so it is very important to know the accuracy of product dimensions. FDM 3D Printing Technology is able to make duplicate products accurately using PLA material. FDM machines work by printing parts that have been designed by computer-aided design (CAD) and then exported in the form of STL or .stl files and uploaded to the slicer program to govern the printing press according to the design. Using Anet A8 brand 3D printing tools that are available to the public, Slicing of general CAD geometry files such as autocad and solidwork is the basis for making this object. This software is very important to facilitate the design process to be printed. Some examples of software that can be downloaded and used free of charge such as Repetier-Host and Cura. by changing the parameters in the slicer software is very influential in the 3D printing manufacturing process.

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Accuracy of three-dimensional dental resin models created by fused deposition modeling, stereolithography, and Polyjet prototype technologies: A comparative study

The Angle Orthodontist ◽

10.2319/071117-460.1 ◽

2018 ◽

Vol 88 (3) ◽

pp. 363-369 ◽

Cited By ~ 18

Author(s):

Raymund E. Rebong ◽

Kelton T. Stewart ◽

Achint Utreja ◽

Ahmed A. Ghoneima

Keyword(s):

Fused Deposition Modeling ◽

Three Dimensional ◽

Vertical Plane ◽

Physical Models ◽

Dental Resin ◽

Fused Deposition ◽

Deposition Modeling ◽

School Of Dentistry ◽

Plaster Models ◽

Plaster Casts

ABSTRACT Objectives: The aim of this study was to assess the dimensional accuracy of fused deposition modeling (FDM)–, Polyjet-, and stereolithography (SLA)–produced models by comparing them to traditional plaster casts. Materials and A total of 12 maxillary and mandibular posttreatment orthodontic plaster casts were selected from the archives of the Orthodontic Department at the Indiana University School of Dentistry. Plaster models were scanned, saved as stereolithography files, and printed as physical models using three different three-dimensional (3D) printers: Makerbot Replicator (FDM), 3D Systems SLA 6000 (SLA), and Objet Eden500V (Polyjet). A digital caliper was used to obtain measurements on the original plaster models as well as on the printed resin models.Methods: Results: Comparison between the 3D printed models and the plaster casts showed no statistically significant differences in most of the parameters. However, FDM was significantly higher on average than were plaster casts in maxillary left mixed plane (MxL-MP) and mandibular intermolar width (Md-IMW). Polyjet was significantly higher on average than were plaster casts in maxillary intercanine width (Mx-ICW), mandibular intercanine width (Md-ICW), and mandibular left mixed plane (MdL-MP). Polyjet was significantly lower on average than were plaster casts in maxillary right vertical plane (MxR-vertical), maxillary left vertical plane (MxL-vertical), mandibular right anteroposterior plane (MdR-AP), mandibular right vertical plane (MdR-vertical), and mandibular left vertical plane (MdL-vertical). SLA was significantly higher on average than were plaster casts in MxL-MP, Md-ICW, and overbite. SLA was significantly lower on average than were plaster casts in MdR-vertical and MdL-vertical. Conclusions: Dental models reconstructed by FDM technology had the fewest dimensional measurement differences compared to plaster models.

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3D-Printed Soft Structure of Polyurethane and Magnetorheological Fluid: A Proof-of-Concept Investigation of its Stiffness Tunability

Micromachines ◽

10.3390/mi10100655 ◽

2019 ◽

Vol 10 (10) ◽

pp. 655 ◽

Cited By ~ 1

Author(s):

Seong-Woo Hong ◽

Ji-Young Yoon ◽

Seong-Hwan Kim ◽

Sun-Kon Lee ◽

Yong-Rae Kim ◽

...

Keyword(s):

Fused Deposition Modeling ◽

Permanent Magnets ◽

Thermoplastic Polyurethane ◽

Three Dimensional ◽

Magnetorheological Fluid ◽

Three Dimensional Printing ◽

Fused Deposition ◽

Deposition Modeling ◽

3D Printed ◽

Dimensional Printing

In this study, a soft structure with its stiffness tunable by an external field is proposed. The proposed soft beam structure consists of a skin structure with channels filled with a magnetorheological fluid (MRF). Two specimens of the soft structure are fabricated by three-dimensional printing and fused deposition modeling. In the fabrication, a nozzle is used to obtain channels in the skin of the thermoplastic polyurethane, while another nozzle is used to fill MRF in the channels. The specimens are tested by using a universal tensile machine to evaluate the relationships between the load and deflection under two different conditions, without and with permanent magnets. It is empirically shown that the stiffness of the proposed soft structure can be altered by activating the magnetic field.

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Rapid Prototyping of Lower-Pair, Geared-Pair and Cam Mechanisms

Volume 7B: 26th Biennial Mechanisms and Robotics Conference ◽

10.1115/detc2000/mech-14202 ◽

2000 ◽

Author(s):

Thierry Laliberté ◽

Clément M. Gosselin ◽

Gabriel Côté

Keyword(s):

Rapid Prototyping ◽

Experimental Validation ◽

Fused Deposition Modeling ◽

3D Visualization ◽

Fused Deposition ◽

Lower Pair ◽

Deposition Modeling ◽

Kinematic Properties

Abstract In this paper, a framework for the rapid prototyping of lower-pair, geared-pair and cam mechanisms using a commercially available CAD package and a Fused Deposition Modeling (FDM) rapid prototyping machine is presented. A database of lower kinematic pairs (joints) is developed experimentally. Geared-pair and cam mechanisms are also developed. These mechanisms are then used in the design of the prototypes. Examples are presented in order to demonstrate the potential of this technique. Physical prototypes can be of great help in the design of mechanisms by allowing the 3D visualization of the mechanism as well as providing an experimental validation of the geometric and kinematic properties.

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