Microstructures and Mechanical Properties of Stainless Steel AISI 316L Processed by Selective Laser Melting

2014 ◽  
Vol 783-786 ◽  
pp. 898-903 ◽  
Author(s):  
Anne Mertens ◽  
Sylvie Reginster ◽  
Quentin Contrepois ◽  
Thierry Dormal ◽  
Olivier Lemaire ◽  
...  

In this study, samples of stainless steel AISI 316L have been processed by selective laser melting, a layer-by-layer near-net-shape process allowing for an economic production of complex parts. The resulting microstructures have been characterised in details in order to reach a better understanding of the solidification and consolidation processes. The influence of the processing parameters on the mechanical properties was investigated by means of uniaxial tensile testing performed on samples produced with different main orientations with respect to the building direction. A strong anisotropy of the mechanical behaviour was thus interpreted in relation with the microstructures and the processing conditions.

MRS Advances ◽  
2019 ◽  
Vol 4 (44-45) ◽  
pp. 2431-2439
Author(s):  
N. Iqbal ◽  
E. Jimenez-Melero ◽  
U. Ankalkhope ◽  
J. Lawrence

ABSTRACTThe microstructure homogeneity and variability in mechanical properties of 316L stainless steel components fabricated using selective laser melting (SLM) have been investigated. The crack free, 99.9% dense samples were made starting from SS316L alloy powder, and the melt pool morphology was analysed using optical and scanning electron microscopy. Extremely fast cooling rates after laser melting/solidification process, accompanied by slow diffusion of alloying elements, produced characteristic microstructures with colonies of cellular substructure inside grains, grown along the direction of the principal thermal gradient during laser scanning. In some areas of the microstructure, a significant number of precipitates were observed inside grains and at grain boundaries. Micro hardness measurements along the build direction revealed slight but gradual increase in hardness along the sample height. Uniaxial tensile tests of as manufactured samples showed the effect of un-melted areas causing scatter in room-temperature mechanical properties of samples extracted from the same SLM build. The ultimate tensile strength (UTS) varied from 458MPa to 509MPa along with a variation in uniform elongation from 3.3% to 14.4%. The UTS of a sample exposed to the Cl- rich corrosion environment at 46oC temperature revealed a similar strength as of the original sample, indicating good corrosion resistance of SLM samples under those corrosion conditions.


2017 ◽  
Vol 266 ◽  
pp. 3-7
Author(s):  
Syed H. Riza ◽  
Ashish M. Ashok ◽  
Syed H. Masood ◽  
Igor Sbarski

The Selective Laser Melting (SLM) process has been proved as the most effective method among Additive Manufacturing (AM) technologies to produce hard, dense and strong metallic structures with intricate shapes and profiles from wide range of metallic alloys. The SLM generated structures from 17-4PH stainless steel high strength alloys involve layer by layer building up through laser melting of successively deposited powder layers. Therefore, the mechanical properties of such structures need to be thoroughly checked and investigated before putting these materials to practical applications. This research mainly investigates the cryogenic impact properties of SLM generated 17-4PH specimen. These characteristics are very important in applications requiring high strength customized structures that could maintain their mechanical properties at sub-zero temperatures. The experimental analysis proves that SLM is a very reliable technology to produce high strength metallic structures and these specimens can function efficiently in extreme conditions.


2021 ◽  
Vol 11 (4) ◽  
pp. 1656 ◽  
Author(s):  
Marek Pagac ◽  
Jiri Hajnys ◽  
Radim Halama ◽  
Tariq Aldabash ◽  
Jakub Mesicek ◽  
...  

This paper deals with an experimental analysis of stress prediction and simulation prior to 3D printing via the selective laser melting (SLM) method and the subsequent separation of a printed sample from a base plate in two software programs, ANSYS Addictive Suite and MSC Simufact Additive. Practical verification of the simulation was performed on a 3Dprinted topologically optimized part made of AISI 316L stainless steel. This paper presents a typical workflow for working with metallic 3D printing technology and the state-of-the-art knowledge in the field of stress analysis and simulation of printed components. The paper emphasizes the role of simulation software for additive production and reflects on their weaknesses and strengths as well, with regard to their use not only in science and research but also in practice.


2021 ◽  
Vol 880 ◽  
pp. 23-28
Author(s):  
Warinthorn Thanakulwattana ◽  
Wasawat Nakkiew

Because of the general problem of the welding workpiece such as fatigue fracture caused by tensile residual stress lead to initial and propagation crack in the fusion zone. Thus, the mechanical surface treatment of deep rolling on Gas Tungsten Arc Welded (GTAW) surfaces of AISI 316L was studied. Deep rolling (DR) is a cold working process to induce compressive residual stress in the surface layer of the workpiece resulting in hardening deformation which increased surface hardness, and smooth surface that inhibit crack growth and improve fracture strength of materials. The present study focuses on compressive residual stress at the surface of stainless steel AISI 316L butt welded joint of GTAW. The three parameters of DR process were used; pressure 150 bar, rolling speed 400 mm/min, and step over 1.0 mm. The residual stresses analysis by X-ray diffraction with sin2Ψ method at 0, 5, 10, and 20 mm from the center of the welded bead. The results showed that the DR process on the welded of GTAW induce the minimum compressive residual stress-408.6 MPa and maximum-498.1 MPa in longitudinal direction. The results of transverse residual stress in minimum and maximum are 43.7 MPa and-34.8 MPa respectively. The FWHM of DR both longitudinal and transverse direction were increased in the same trend. Furthermore, the microhardness after DR treatment on workpiece surface layer higher than GTAW average 0.4 times.


2019 ◽  
Vol 25 ◽  
pp. 286-296 ◽  
Author(s):  
Zhi’En Eddie Tan ◽  
John Hock Lye Pang ◽  
Jacek Kaminski ◽  
Helene Pepin

2017 ◽  
Vol 62 (4) ◽  
pp. 2125-2131 ◽  
Author(s):  
Z. Brytan

AbstractThe paper presents the results of the basic mechanical properties determined in the static tensile test, impact un-notched Charpy test and hardness of austenitic stainless steel type 316L produced by two techniques: classical pressing and sintering in a vacuum with rapid cooling and selective laser melting (SLM). In this work fracture surface of Charpy test, samples were studied.The results indicate that application of selective laser melting (SLM) makes it possible to double increase the strength properties of components manufactured from austenitic stainless steel type 316L compared to sintering in a vacuum. Resulted in mechanical properties strongly depend on porosity characteristic and the presence of superficial oxides in the case of sintered steel and the character of observed microstructural defects deriving from non-fully melted powder particles and the formation of voids between subsequently melted pool tracks during the SLM.


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