Effect of Heat Treatments on Stress Corrosion Behavior of 7050 Al Alloys in 3.5% NaCl Solution

2016 ◽  
Vol 877 ◽  
pp. 543-549
Author(s):  
Wei Wei Ren ◽  
Xing Feng Zhan ◽  
Lin Chi Zou ◽  
Qiang Li ◽  
Jun Feng Chen

Effect of heat treatments on the stress corrosion behavior of 7050 Al alloys in 3.5% NaCl solution has been investigated using slow strain rate tensile (SSRT) test. During the slow strain rate tensile process, electrochemical impedance spectroscopy (EIS) in real time was carried out to characterize the electrochemical behavior for different tempers 7050 Al alloys. The investigation shows that both the stress corrosion resistance of 7050 Al alloys is controlled by heat treatments due to the different precipitates state. The improvement of stress corrosion resistance is contributed to the tiny precipitates in matrix which are beneficial to corrosion potential and maintain passivation, and precipitates discontinuous distribution at grain boundary which obstruct intergranular crack connection. Moreover, base on the results, we find out retrogression and re-aging (RRA, i.e., T6 + 200 °C/ retrogression + water quench + T6) increases both tensile strength and stress corrosion resistance. The optimized of retrogression time is 30 minutes.

Metals ◽  
2021 ◽  
Vol 11 (12) ◽  
pp. 1930
Author(s):  
Maxim Bassis ◽  
Abram Kotliar ◽  
Rony Koltiar ◽  
Tomer Ron ◽  
Avi Leon ◽  
...  

The wire laser additive manufacturing (WLAM) process is considered a direct-energy deposition method that aims at addressing the need to produce large components having relatively simple geometrics at an affordable cost. This additive manufacturing (AM) process uses wires as raw materials instead of powders and is capable of reaching a deposition rate of up to 3 kg/h, compared with only 0.1 kg/h with common powder bed fusion (PBF) processes. Despite the attractiveness of the WLAM process, there has been only limited research on this technique. In particular, the stress corrosion properties of components produced by this technology have not been the subject of much study. The current study aims at evaluating the effect of a slow strain rate on the stress corrosion resistance of 316L stainless steel produced by the WLAM process in comparison with its counterpart: AISI 316L alloy. Microstructure examination was carried out using optical microscopy, scanning electron microscopy (SEM) and X-ray diffraction analysis, while the mechanical properties were evaluated using tensile strength and hardness measurements. The general corrosion resistance was examined by potentiodynamic polarization and impedance spectroscopy analysis, while the stress corrosion performance was assessed by slow strain rate testing (SSRT) in a 3.5% NaCl solution at ambient temperature. The attained results highlight the inferior mechanical properties, corrosion resistance and stress corrosion performance, especially at a slow strain rate, of the WLAM samples compared with the regular AISI 316L alloy. The differences between the WLAM alloy and AISI 316L alloy were mainly attributed to their dissimilarities in terms of phase compositions, structural morphology and inherent defects.


2013 ◽  
Vol 83 (5) ◽  
pp. 864-869 ◽  
Author(s):  
Elisa J. Kassab ◽  
José Ponciano Gomes

ABSTRACT Objective: To assess the influence of fluoride concentration on the corrosion behavior of nickel titanium (NiTi) superelastic wire and to compare the corrosion resistance of NiTi with that of beta titanium alloy in physiological solution with and without addition of fluoride. Materials and Methods: NiTi corrosion resistance was investigated through electrochemical impedance spectroscopy and anodic polarization in sodium chloride (NaCl 0.15 M) with and without addition of 0.02 M sodium fluoride (NaF), and the results were compared with those associated with beta titanium. The influence of fluoride concentration on NiTi corrosion behavior was assessed in NaCl (0.15 M) with and without 0.02, 0.04, 0.05, 0.07, and 0.12 M NaF solution. Galvanic corrosion between NiTi and beta titanium were investigated. All samples were characterized by scanning electron microscopy. Results: Polarization resistance decreased when NaF concentration was increased, and, depending on NaF concentration, NiTi can suffer localized or generalized corrosion. In NaCl solution with 0.02 M NaF, NiTi suffer localized corrosion, while beta titanium alloys remained passive. Current values near zero were observed by galvanic coupling of NiTi and beta titanium. Conclusions: There is a decrease in NiTi corrosion resistance in the presence of fluoride. The corrosion behavior of NiTi alloy depends on fluoride concentration. When 0.02 and 0.04 M of NaF were added to the NaCl solution, NiTi presented localized corrosion. When NaF concentration increased to 0.05, 0.07, and 0.12 M, the alloy presented general corrosion. NiTi corrosion resistance behavior is lower than that of beta titanium. Galvanic coupling of these alloys does not increase corrosion rates.


2011 ◽  
Vol 299-300 ◽  
pp. 427-431
Author(s):  
Yun Li ◽  
Shi Zhi Shang ◽  
Ming Cheng ◽  
Liang Xu ◽  
Shi Hong Zhang

The corrosion behavior of Zr53.5Cu26.5Ni5Al12Ag3 bulk amorphous alloy in 3.5% NaCl solution was investigated by using potentiodynamic polarization experiments and electrochemical impedance spectroscopy (EIS). The results show that Zr53.5Cu26.5Ni5Al12Ag3 bulk amorphous alloy has the better corrosion resistance than its corresponding crystal alloy. During the bath in the 3.5% NaCl solution at 25°C, Zr53.5Cu26.5Ni5Al12Ag3 alloy has the lower corrosion current density than the corresponding crystal alloy. After 100h, the corrosion current densities of Zr53.5Cu26.5Ni5Al12Ag3 and the corresponding crystal alloy are 3.8415×10-8A/cm2 and 5.2827×10-7A/cm2, respectively. The results of EIS test indicate that Zr53.5Cu26.5Ni5Al12Ag3 bulk amorphous alloy has the excellent corrosion resistance because passive film with stable structure formed on the surface in 3.5% NaCl solution. With an increase in the immersion time, the passive film becomes thicker. It leads to impedance resistance and corrosion resistance decrease. The surface of Zr53.5Cu26.5Ni5Al12Ag3 bulk amorphous alloy in 3.5% NaCl solution for 100h was analyzed by SEM and EDS. The results show that the corrosive pitting can be found at both the amorphous alloy and the corresponding crystal alloy. However, the amorphous alloy has the better corrosive pitting resistance than the crystal one because the corrosion products formed by selective dissolving of Zr and Al elements. Moreover, the addition of Ag element helps to improve the corrosion resistance of the amorphous alloy greatly.


2021 ◽  
Vol 882 ◽  
pp. 35-49
Author(s):  
A.D. Vishwanatha ◽  
Bijayani Panda ◽  
J.N. Balaraju ◽  
Preeti Prakash Sahoo ◽  
P. Shreyas

Corrosion behavior of three carbon steels with increasing galvanized coating thickness of 5.6, 8.4 and 19.2 μm named as T1, T2 and T3, respectively, was studied by immersion test, potentiodynamic polarization and electrochemical impedance spectroscopy in freely aerated 3.5% NaCl solution. The major phase in the corrosion product of all the samples after immersion test was found to be zincite, as determined by X-Ray Diffraction and Fourier Transform Infrared Spectroscopy techniques. The corrosion product on sample T1was well adhered and was compact in most regions. Samples T2 and T3 showed porous and non-adherent growth of corrosion product. Corrosion rates were found to increase with increasing coating thickness. The impedance provided by the coating as well as the substrate was the highest for the sample with thinnest coating (T1). The early exposure of the underlying steel in sample T1 resulted in higher corrosion resistance, which was probably due to the combined effect of zinc corrosion products and Fe-Zn alloy layer. Higher amount of protective γ-FeOOH as well as compact corrosion product could have also improved the corrosion resistance of sample T1. Although the average uniform corrosion resistance was higher for T1, the localized pitting corrosion was also observed, probably due to the thin galvanized layer.


2020 ◽  
Vol 67 (2) ◽  
pp. 178-186
Author(s):  
R.G. Song ◽  
T.S. Hua ◽  
Y. Zong ◽  
S.W. Cai

Purpose This paper aims to study the effect of Micro-arc oxidation (MAO) coating on stress corrosion and electrochemical behavior of aluminum alloy. Design/methodology/approach The stress corrosion cracking behavior of 7050 aluminum alloy (AA7050) after MAO treatment was investigated in 3.5 Wt.% NaCl solution using the constant load ring. Electrochemical impedance spectroscopy (EIS) was used to evaluate the change of corrosion resistance of MAO specimens in 3.5  Wt.% NaCl solution, and appropriate equivalent circuits were established. Findings The results demonstrated that the MAO coating can improve the corrosion resistance of the AA7050 and avoid the reduction of mechanical properties caused by corrosion. In the initial stage of corrosion, the corrosion resistance of coated specimen decreased at first and then increased. In the middle and final stage of corrosion, the corrosion resistance of coated specimen decreased at first and then stabilized. Originality/value The long-term corrosion behavior of MAO specimens under stress was studied by constant load experiment and EIS. It has guiding significance for the application of MAO technology on aluminum alloy.


2018 ◽  
Vol 65 (1) ◽  
pp. 66-72 ◽  
Author(s):  
Behnam Abdollahi ◽  
Daryoush Afzali ◽  
Zahra Hassani

Purpose SiO2 and SiO2-ZrO2 nanocomposites were coated by sol–gel dipping method on carbon steel 178 (178 CS). Nanostructure and phase properties of nanocomposite coating were characterized using X-ray diffraction, scanning electron microscopy and Fourier transform infrared studies. Electrochemical polarization and electrochemical impedance spectroscopy (EIS) tests were used to study the corrosion behavior of 178 CS that was coated with SiO2-ZrO2 nanocomposite and SiO2 coating in 3.5 per cent NaCl solution. The results indicated that SiO2-ZrO2 nanocomposite coating performed better in terms of corrosion resistance compared with SiO2 coating. The corrosion resistance of SiO2-ZrO2 nanocomposite coating could be increased significantly in by approximately three and seven times of that of SiO2 coating and bare 178 CS, respectively. Design/methodology/approach SiO2 and SiO2-ZrO2 nanocomposites were coated using sol–gel dipping method on carbon steel 178. Electrochemical polarization and EIS tests have been used to study the corrosion behavior of 178 CS that was coated with SiO2-ZrO2 nanocomposite and SiO2 coating in 3.5 per cent NaCl solution. Findings Results indicated that SiO2-ZrO2 nanocomposite coating performed better in terms of corrosion resistance compared with SiO2 coating. The corrosion resistance of SiO2-ZrO2 nanocomposite coating could be increased significantly in by approximately three and seven times of that of SiO2 coating and bare 178 CS, respectively. Originality/value The SiO2-ZrO2 nanocomposite coating film showed significant improvement in corrosion resistance of 178 CS. The highest polarization resistance of the nanocomposite coating film was 10,600 Ω/cm2 from SiO2-0.2 ZrO2.


Materials ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2600
Author(s):  
Marina Cabrini ◽  
Sara Bocchi ◽  
Gianluca D’Urso ◽  
Claudio Giardini ◽  
Sergio Lorenzi ◽  
...  

The paper focuses on the corrosion behavior of aluminum joints made by friction stir welding as a function of loading conditions. A four-points bend-beam test, constant loading test, and slow strain-rate test were carried out on AA 7075-T6 alloy in aerated NaCl 35g/L solution at room temperature monitoring the free corrosion potential. The penetration depth of the intergranular attack was deeper after the four-point bent-beam tests compared to all the other testing techniques. Preferential dissolution along the grain boundaries was found in the heat-affected zone and the attack follows the elongated grains structure along the rolling direction. However, no stress-corrosion cracking phenomena were detected. No relevant stress corrosion cracking (SCC) crack embryos propagation was noticed under uniaxial tensile tests—both constant loading and slow strain-rate tests—manly due to the high dissolution rate occurring at the crack tip which promoted premature shear ruptures.


2019 ◽  
Vol 34 (01n03) ◽  
pp. 2040062
Author(s):  
Xiaoyi Yang ◽  
Hui Chen ◽  
Zongtao Zhu ◽  
Chuang Cai ◽  
Chengzhu Zhang ◽  
...  

The stress corrosion resistance of 30 mm-thick narrow-gap rotating laser welding (NG-RLW) 5A06 aluminum (Al) joint was investigated by slow strain rate testing (SSRT). The results show that the average ultimate tensile strength (UTS) of the joints in 3.5% NaCl solution is about 11% lower than that in air, and its elongation is only half of that in air. The stress corrosion index [Formula: see text] of the joint is [Formula: see text], which is at the middle level of the range of [Formula: see text]. Moreover, the failure positions of the SSRT specimens in air are weld metal (WM), while the failure positions in the corrosive medium are base metal (BM). This indicates that the stress corrosion resistance of BM is slightly lower than that of WM due to the different microstructures. Many dimples are formed on the fracture surface of the specimen in air, which is a typical ductile fracture. But the fracture surface shows the characteristics of ductile and brittle mixture with obvious corrosion products. This result indicates that the NG-RLW 5A06 Al joint has a tendency to brittle fracture in 3.5% NaCl solution.


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