Alkali Activation of Blast Furnace Slag by Various Types of Activators

2015 ◽  
Vol 244 ◽  
pp. 94-101 ◽  
Author(s):  
Pavel Mec ◽  
Jana Boháčová ◽  
Josef Koňařík ◽  
Petr Závrský
Keyword(s):  
Blast Furnace ◽  
Frost Resistance ◽  
Blast Furnace Slag ◽  
Setting Time ◽  
Inorganic Materials ◽  
Alkali Activation ◽  
Initial Setting Time ◽  
Initial Setting ◽  
Furnace Slag ◽  
Alkali Activated

Alkali-activated systems, formed by the alkaline activation are inorganic materials characterized by the potential of ecological use. The objective of experiment was to investigate the influence of different activators on selected properties of alkali-activated systems based on granulated blast furnace slag. At the beginning of the experiment, 21 different samples prepared of 12 types of activators were tested to the basic properties. Then, selected samples with the best potencial to use were tested to compressive and flexural strength, frost resistance and surface resistance to chemical de-icing substances. The initial setting time achieved 25 - 95 minutes and final setting time achieved 30 - 105 minutes, compressive strengths were in the range 40 - 100MPa, frost resistance and resistance of surface to water and defrosting chemicals were confirmed.

scholarly journals Aplikasi Response Surface Methodology pada Optimasi Penambahan Blast Furnace Slag Terhadap Waktu Pengikatan dan Kuat Tekan Semen

2020 ◽  
Vol 4 (1) ◽  
pp. 61
Author(s):  
Hardjono Hardjono ◽  
Cucuk Evi Lusiani ◽  
Agung Ari Wibowo ◽  
Mochammad Agung Indra Iswara
Keyword(s):  
Compressive Strength ◽  
Response Surface Methodology ◽  
Blast Furnace ◽  
Response Surface ◽  
Blast Furnace Slag ◽  
Setting Time ◽  
Initial Setting Time ◽  
Initial Setting ◽  
Central Composite ◽  
Furnace Slag

Produksi semen setengah jadi (clinker) membutuhkan energi yang tinggi sehingga menggunakan batu bara dalam jumlah besar. Hal ini menyebabkan biaya produksi dari pabrik semen juga tinggi. Kebutuhan energi yang besar untuk menghasilkan clinker tersebut dapat dikurangi dengan menambahan blast furnace slag sebagai campuran pembuatan semen. Campuran clinker dapat menghasilkan produk semen yang memiliki waktu pengikatan dan kuat tekan sesuai SNI. Pengaruh penambahan blast furnace slag sebagai campuran clinker terhadap waktu pengikatan dan kuat tekan semen dapat dioptimalkan dengan response surface methodology (RSM) menggunakan Central Composite Design (CCD). Optimasi dengan menggunakan RSM bertujuan untuk mengetahui kondisi optimum pada penambahan blast furnace slag dan clinker terhadap variabel respon berupa waktu pengikatan awal, waktu pengikatan akhir, dan kuat tekan. Hasil uji ANOVA dan analisis response surface menunjukkan bahwa penambahan blast furnace slag sebagai campuran dalam pembuatan semen memberikan pengaruh yang signifikan terhadap waktu pengikatan awal, waktu pengikatan akhir, dan kuat tekan. Penambahan 5% blast furnace slag dengan 92,5% clinker pada campuran clinker dan gypsum merupakan kondisi optimum yang memberikan pengaruh signifikan terhadap variabel respon.The production of clinker consumes high energy and causes high production cost of cement industry. It can be reduced by adding blast furnace slag as a mixture in cement production. The blast furnace slag - clinker mixture can produce cement with setting time and compressive strength according to SNI. The effect of the addition of blast furnace slag as a clinker mixture to the setting time and compressive strength of cement can be optimized by response surface methodology (RSM) using Central Composite Design (CCD). Optimization by using RSM aims to determine the optimum condition of the blast furnace slag – clinker mixture to the initial setting time, final setting time, and compressive strength. ANOVA test results and response surface analysis show that the addition of blast furnace slag into the cement mixture has a significant influence on the initial setting time, final setting time, and compressive strength. The addition of  5% blast furnace slag with  92.5% clinker in the mixture of clinker and gypsum is the optimum condition which gives a significant effect on the response variable.

scholarly journals Testing the Supplementary Cementitious Material Based on GGBFS and Zeolite for Prediction of the Activity Index

Proceedings ◽  
2018 ◽  
Vol 2 (20) ◽  
pp. 1287
Author(s):  
Marek Kovac ◽  
Alena Sicakova ◽  
Matej Spak
Keyword(s):  
Blast Furnace ◽  
Blast Furnace Slag ◽  
Activity Index ◽  
Setting Time ◽  
Cementitious Material ◽  
Supplementary Cementitious Material ◽  
Initial Setting Time ◽  
Granulated Blast Furnace Slag ◽  
Initial Setting ◽  
Furnace Slag

The article deals with cement supplementary materials based on ground granulated blast furnace slag and zeolite. Purpose of the experiment was to observe dependences (if they exist) between selected parameters (modulus of basicity, modulus of hydraulicity and initial setting time) and activity indexes, for easier and quicker way to determine or predict the activity index. Testing showed that moderate dependences between those parameters and activity indexes were observed. Results showed that prediction of activity indexes based on chemical composition is feasible.

scholarly journals Incorporation of Cement Bypass Dust in Hydraulic Road Binder

Materials ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 41
Author(s):  
Nadezda Stevulova ◽  
Julius Strigac ◽  
Jozef Junak ◽  
Eva Terpakova ◽  
Marian Holub
Keyword(s):  
Blast Furnace ◽  
Blast Furnace Slag ◽  
Setting Time ◽  
Cement Clinker ◽  
Cement Kiln ◽  
Standard Requirement ◽  
Initial Setting Time ◽  
Granulated Blast Furnace Slag ◽  
Initial Setting ◽  
Furnace Slag

This article describes utilization of a cement kiln bypass dust utilization as an added component in a hydraulic road binder. Three experimental binder mixes (BM1–BM3) with variation in the composition of the main constituents (cement clinker, ground limestone and ground granulated blast furnace slag) and constant content of bypass dust (10%) were prepared under laboratory conditions. The properties of binder constituents, fresh experimental binder mixes and hardened specimens were tested according to STN EN 13282-2 for a normal hardening hydraulic road binder. The physical and chemical properties of all binder mixes (fineness: +90 µm ≤ 15 wt.%; SO3 content: <4 wt.%) met the standard requirements. The bypass dust addition led to an increase in the water content for standard consistency of cement mixes (w/c = 0.23) and to a shortening of the initial setting time for two experimental blended cement pastes (BM1 and BM3) compared with the value required by the standard. Only BM2 with the lowest SO3 content (0.363 wt.%) and the highest percentage of granulated blast furnace slag (9.5 wt.%) and alkalis (Na2O and K2O content of 5.9 wt.%) in the binder mix met the standard value for the initial setting time (≥150 min). The results of compressive strength testing of experimental specimens after 56 days of hardening (59.2–63.9 MPa) indicate higher values than the upper limit of the standard requirement for the N4 class (≥32.5; ≤52.5 MPa).

scholarly journals Optimization of Ternary Binders Based on Flash-Calcined Sediments and Ground Granulated Blast Furnace slag Using a Mixture Design

2021 ◽  
Author(s):  
Ahmed Zeraoui ◽  
Walid Maherzi ◽  
Mahfoud Benzerzour ◽  
Nor-Edine Abriak
Keyword(s):  
Blast Furnace ◽  
Blast Furnace Slag ◽  
Setting Time ◽  
Heat Of Hydration ◽  
Partial Substitution ◽  
Low Carbon ◽  
Initial Setting Time ◽  
Granulated Blast Furnace Slag ◽  
Initial Setting ◽  
Furnace Slag

CO2 emissions resulting from the production of cement is a major issue, but can be limited by the partial substitution of cement by low-carbon-impact additions. The aim of this study was the formulation of a ternary binder based on ordinary Portland cement (OPC), ground granulated blast-furnace slag (GGBS) and flash-calcined sediment (FCS), a dredged waste which was valorized after applying a new heat treatment: flash calcination. The used materials were physically, chemically and mineralogically characterized. The composition of the formulations was optimized using mixture designs. Five formulations, one reference formulation RM (100% OPC), one binary formulation (50% OPC/50% GGBS), and three ternary formulations with a variable FCS rate (10%, 15%, 20%), were selected and characterized fresh and hardened. Results showed that the incorporation of FCS reduced the workability and increased the density. In addition, a decrease in the initial setting time and the heat of hydration peak were observed. In the hardened state, the formulation containing 10% FCS showed 90-day mechanical strengths superior to that of RM. The use of FCS in ternary binders could reduce the environmental impact by reducing greenhouse gas emissions.

scholarly journals Properties of non-standard fly ash – slag cements containing calcareous fly ash

2013 ◽  
Vol 12 (3) ◽  
pp. 215-222
Author(s):  
Katarzyna Synowiec
Keyword(s):  
Fly Ash ◽  
Blast Furnace Slag ◽  
Strength Class ◽  
Setting Time ◽  
Heat Of Hydration ◽  
Initial Setting Time ◽  
Granulated Blast Furnace Slag ◽  
Unfavorable Effect ◽  
Initial Setting ◽  
Furnace Slag

The paper presents the tests results of the properties of non - standard fly ash - slag cements composition. Both natural (unprocessed) and activated by grinding calcareous fly ash was used. It was found that the calcareous fly ash next to the granulated blast furnace slag may be a component of low - clinker cements (ca. 40%). Those cements are characterized by low heat of hydration and overdue of initial setting time in comparison with Ordinary Portland Cement, moreover they have an unfavorable effect on consistency and its upkeep in time. Production of fly ash - slag cements is possible for strength class 32,5 N when the component of cement is raw fly ash, and for strength classes 32,5 N, 32,5 R and 42,5 N when ground fly ash was used. Fly ash activated by grinding was characterized by higher activity.

Comparison of Selected Properties of Portland Cement Based Materials and Alkali Activated Materials Based on Granulated Blast Furnace Slag

2016 ◽  
Vol 865 ◽  
pp. 107-113 ◽  
Author(s):  
Pavel Mec ◽  
Jana Boháčová ◽  
Josef Koňařík
Keyword(s):  
Blast Furnace ◽  
Blast Furnace Slag ◽  
Water Glass ◽  
Sodium Metasilicate ◽  
Alkali Activation ◽  
Granulated Blast Furnace Slag ◽  
Cement Based Materials ◽  
One Year ◽  
Furnace Slag ◽  
Alkali Activated

Alkali activated systems are materials formed by alkali-activation of latent hydraulic or pozzolanic materials. The outcome is a polymeric structure with properties comparable to materials based on cement.The principle of the experiment is to compare selected properties of alkali-activated materials based on blast furnace slag and using various types of activator (sodium water glass, potassium water glass, DESIL AL and sodium metasilicate) to binders based on white and Portland cements of the highest quality. The samples were left for one year in environments simulating the conditions in the interior and exterior. Selected physical-mechanical properties were evaluated and compared.

Experimental Study on Compound Binding Material of Alkali Activated Metakaolin and Ground Granulated Blast Furnace Slag

2011 ◽  
Vol 287-290 ◽  
pp. 1275-1279
Author(s):  
Yong Jia He ◽  
Lin Nu Lu ◽  
Shu Guang Hu
Keyword(s):  
Compressive Strength ◽  
Blast Furnace ◽  
Blast Furnace Slag ◽  
Hydration Product ◽  
Alkali Activation ◽  
Granulated Blast Furnace Slag ◽  
Binding Material ◽  
Measurement Results ◽  
Furnace Slag ◽  
Alkali Activated

Compound binding material was prepared by the alkali activation of metakaolin and ground granulated blast furnace slag. Hydration product components, microstructure and mechanical properties of the hardened paste were investigated by IR, XRD, SEM, MIP, and compressive strength measurement. Results indicated that hydration products included C-S-H and geopolymer, and both of them were amorphous although there were differences in their structure and morphology. When the dosage of slag was less than 50%, the compressive strength of hardened paste increased as the dosage increased, which was mainly because C-S-H produced by the reaction of GGBFS and alkali filled void in geopolymer phase, and part of unreacted slag particles acting as microaggregate to prevent from extension of microcrack in the hardened paste, so the porosity of hardened paste decreased and compressive strength increased.

The Leachability of Heavy Metals from Alkali-Activated Fly Ash and Blast Furnace Slag Matrices

2016 ◽  
Vol 851 ◽  
pp. 141-146
Author(s):  
Jan Koplík ◽  
Miroslava Smolková ◽  
Jakub Tkacz
Keyword(s):  
Mechanical Properties ◽  
Heavy Metals ◽  
Blast Furnace ◽  
Fly Ash ◽  
Blast Furnace Slag ◽  
Inductively Coupled Plasma ◽  
Emission Spectrometry ◽  
Alkali Activation ◽  
Furnace Slag ◽  
Alkali Activated

The ability of alkali-activated materials (AAMs) to fix and immobilize heavy metals was investigated. Two raw materials were used to prepare alkali-activated matrices – high-temperature fly ash and blast furnace slag (BFS). NaOH served as an alkaline activator. Two heavy metals (Mn, Ni) were added in different amounts to find out the influence of dosage of heavy metal on the mechanical properties of the matrices and the leachability. Leachability was measured as concentration of heavy metals in leachates (ČSN EN 12457-4) by inductively coupled plasma/optical emission spectrometry (ICP/OES). Structure of prepared matrices was characterized by scanning electron microscopy (SEM). Increasing of addition of heavy metals led to decrease of mechanical properties of matrices. The leaching tests showed, that both matrices can immobilize Mn and Ni in dosages of 0.1 – 2,5%. Higher dosages caused deterioration of the matrices and increased the leachability. After alkali activation both heavy metals were transformed into the form of insoluble salts.

Immobilization of Sr2+, Bi3+ and Zn2+ in Alkali-Activated Materials Based on Blast Furnace Slag and Fly Ash

2018 ◽  
Vol 761 ◽  
pp. 15-18 ◽  
Author(s):  
Jan Koplík ◽  
Tomáš Solný ◽  
Lukáš Kalina ◽  
Jiří Másilko
Keyword(s):  
Blast Furnace ◽  
Fly Ash ◽  
Blast Furnace Slag ◽  
Alkali Activation ◽  
Alkaline Activator ◽  
Insoluble Compounds ◽  
Furnace Slag ◽  
Alkali Activated ◽  
State Of Metals

It is well known, that alkali-activated materials (AAMs) are suitable for immobilization of heavy metals and other hazardous materials. This study is focused on the characterization of inhibition of three metals – Sr2+, Bi3+and Zn2+in alkali-activated matrices. Two type of matrices were prepared – alkali-activated blast furnace slag (BFS) and alkali-activated fly ash (FA). Sodium water glass was used as alkaline activator. The ability of these matrices to fix the metals were proved by leaching tests. Compressive strength was measured to characterize mechanical properties of the matrices. Scanning electron microscopy (SEM) equipped with energy dispersive X-ray spectroscopy (EDS) was used to examine distribution and chemical state of metals within the matrices. The observed metals mainly formed the insoluble compounds after alkali activation.

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