scholarly journals Properties of non-standard fly ash – slag cements containing calcareous fly ash

2013 ◽  
Vol 12 (3) ◽  
pp. 215-222
Author(s):  
Katarzyna Synowiec

The paper presents the tests results of the properties of non - standard fly ash - slag cements composition. Both natural (unprocessed) and activated by grinding calcareous fly ash was used. It was found that the calcareous fly ash next to the granulated blast furnace slag may be a component of low - clinker cements (ca. 40%). Those cements are characterized by low heat of hydration and overdue of initial setting time in comparison with Ordinary Portland Cement, moreover they have an unfavorable effect on consistency and its upkeep in time. Production of fly ash - slag cements is possible for strength class 32,5 N when the component of cement is raw fly ash, and for strength classes 32,5 N, 32,5 R and 42,5 N when ground fly ash was used. Fly ash activated by grinding was characterized by higher activity.

Author(s):  
Ahmed Zeraoui ◽  
Walid Maherzi ◽  
Mahfoud Benzerzour ◽  
Nor-Edine Abriak

CO2 emissions resulting from the production of cement is a major issue, but can be limited by the partial substitution of cement by low-carbon-impact additions. The aim of this study was the formulation of a ternary binder based on ordinary Portland cement (OPC), ground granulated blast-furnace slag (GGBS) and flash-calcined sediment (FCS), a dredged waste which was valorized after applying a new heat treatment: flash calcination. The used materials were physically, chemically and mineralogically characterized. The composition of the formulations was optimized using mixture designs. Five formulations, one reference formulation RM (100% OPC), one binary formulation (50% OPC/50% GGBS), and three ternary formulations with a variable FCS rate (10%, 15%, 20%), were selected and characterized fresh and hardened. Results showed that the incorporation of FCS reduced the workability and increased the density. In addition, a decrease in the initial setting time and the heat of hydration peak were observed. In the hardened state, the formulation containing 10% FCS showed 90-day mechanical strengths superior to that of RM. The use of FCS in ternary binders could reduce the environmental impact by reducing greenhouse gas emissions.


Proceedings ◽  
2018 ◽  
Vol 2 (20) ◽  
pp. 1287
Author(s):  
Marek Kovac ◽  
Alena Sicakova ◽  
Matej Spak

The article deals with cement supplementary materials based on ground granulated blast furnace slag and zeolite. Purpose of the experiment was to observe dependences (if they exist) between selected parameters (modulus of basicity, modulus of hydraulicity and initial setting time) and activity indexes, for easier and quicker way to determine or predict the activity index. Testing showed that moderate dependences between those parameters and activity indexes were observed. Results showed that prediction of activity indexes based on chemical composition is feasible.


Materials ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 41
Author(s):  
Nadezda Stevulova ◽  
Julius Strigac ◽  
Jozef Junak ◽  
Eva Terpakova ◽  
Marian Holub

This article describes utilization of a cement kiln bypass dust utilization as an added component in a hydraulic road binder. Three experimental binder mixes (BM1–BM3) with variation in the composition of the main constituents (cement clinker, ground limestone and ground granulated blast furnace slag) and constant content of bypass dust (10%) were prepared under laboratory conditions. The properties of binder constituents, fresh experimental binder mixes and hardened specimens were tested according to STN EN 13282-2 for a normal hardening hydraulic road binder. The physical and chemical properties of all binder mixes (fineness: +90 µm ≤ 15 wt.%; SO3 content: <4 wt.%) met the standard requirements. The bypass dust addition led to an increase in the water content for standard consistency of cement mixes (w/c = 0.23) and to a shortening of the initial setting time for two experimental blended cement pastes (BM1 and BM3) compared with the value required by the standard. Only BM2 with the lowest SO3 content (0.363 wt.%) and the highest percentage of granulated blast furnace slag (9.5 wt.%) and alkalis (Na2O and K2O content of 5.9 wt.%) in the binder mix met the standard value for the initial setting time (≥150 min). The results of compressive strength testing of experimental specimens after 56 days of hardening (59.2–63.9 MPa) indicate higher values than the upper limit of the standard requirement for the N4 class (≥32.5; ≤52.5 MPa).


2020 ◽  
Vol 4 (1) ◽  
pp. 61
Author(s):  
Hardjono Hardjono ◽  
Cucuk Evi Lusiani ◽  
Agung Ari Wibowo ◽  
Mochammad Agung Indra Iswara

Produksi semen setengah jadi (clinker) membutuhkan energi yang tinggi sehingga menggunakan batu bara dalam jumlah besar. Hal ini menyebabkan biaya produksi dari pabrik semen juga tinggi. Kebutuhan energi yang besar untuk menghasilkan clinker tersebut dapat dikurangi dengan menambahan blast furnace slag sebagai campuran pembuatan semen. Campuran clinker dapat menghasilkan produk semen yang memiliki waktu pengikatan dan kuat tekan sesuai SNI. Pengaruh penambahan blast furnace slag sebagai campuran clinker terhadap waktu pengikatan dan kuat tekan semen dapat dioptimalkan dengan response surface methodology (RSM) menggunakan Central Composite Design (CCD). Optimasi dengan menggunakan RSM bertujuan untuk mengetahui kondisi optimum pada penambahan blast furnace slag dan clinker terhadap variabel respon berupa waktu pengikatan awal, waktu pengikatan akhir, dan kuat tekan. Hasil uji ANOVA dan analisis response surface menunjukkan bahwa penambahan blast furnace slag sebagai campuran dalam pembuatan semen memberikan pengaruh yang signifikan terhadap waktu pengikatan awal, waktu pengikatan akhir, dan kuat tekan. Penambahan 5% blast furnace slag dengan 92,5% clinker pada campuran clinker dan gypsum merupakan kondisi optimum yang memberikan pengaruh signifikan terhadap variabel respon.The production of clinker consumes high energy and causes high production cost of cement industry. It can be reduced by adding blast furnace slag as a mixture in cement production. The blast furnace slag - clinker mixture can produce cement with setting time and compressive strength according to SNI. The effect of the addition of blast furnace slag as a clinker mixture to the setting time and compressive strength of cement can be optimized by response surface methodology (RSM) using Central Composite Design (CCD). Optimization by using RSM aims to determine the optimum condition of the blast furnace slag – clinker mixture to the initial setting time, final setting time, and compressive strength. ANOVA test results and response surface analysis show that the addition of blast furnace slag into the cement mixture has a significant influence on the initial setting time, final setting time, and compressive strength. The addition of  5% blast furnace slag with  92.5% clinker in the mixture of clinker and gypsum is the optimum condition which gives a significant effect on the response variable.


Materials ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 3448
Author(s):  
Chenhui Jiang ◽  
Aiying Wang ◽  
Xufan Bao ◽  
Zefeng Chen ◽  
Tongyuan Ni ◽  
...  

This paper presents an experimental investigation on geopolymer coatings (GPC) in terms of surface protection of civil structures. The GPC mixtures were prepared with a quadruple precursor simultaneously containing fly ash (FA), ground granulated blast-furnace slag (GBFS), metakaolin (MK), and Portland cement (OPC). Setting time, compressive along with adhesive strength and permeability, were tested and interpreted from a perspective of potential applications. The preferred GPC with favorable setting time (not shorter than 120 min) and desirable compressive strength (not lower than 35 MPa) was selected from 85 mixture formulations. The results indicate that balancing strength and setting behavior is viable with the aid of the multi-componential precursor and the mixture design based on total molar ratios of key oxides or chemical elements. Adhesive strength of the optimized GPC mixtures was ranged from 1.5 to 3.4 MPa. The induced charge passed based on a rapid test of coated concrete specimens with the preferred GPC was 30% lower than that of the uncoated ones. Setting time of GPC was positively correlated with η[Si/(Na+Al)]. An abrupt increase of setting time occurred when the molar ratio was greater than 1.1. Compressive strength of GPC was positively affected by mass contents of ground granulated blast furnace slag, metakaolin and ordinary Portland cement, and was negatively affected by mass content of fly ash, respectively. Sustained seawater immersion impaired the strength of GPC to a negligible extent. Overall, GPC potentially serves a double purpose of satisfying the usage requirements and achieving a cleaner future.


2015 ◽  
Vol 244 ◽  
pp. 94-101 ◽  
Author(s):  
Pavel Mec ◽  
Jana Boháčová ◽  
Josef Koňařík ◽  
Petr Závrský

Alkali-activated systems, formed by the alkaline activation are inorganic materials characterized by the potential of ecological use. The objective of experiment was to investigate the influence of different activators on selected properties of alkali-activated systems based on granulated blast furnace slag. At the beginning of the experiment, 21 different samples prepared of 12 types of activators were tested to the basic properties. Then, selected samples with the best potencial to use were tested to compressive and flexural strength, frost resistance and surface resistance to chemical de-icing substances. The initial setting time achieved 25 - 95 minutes and final setting time achieved 30 - 105 minutes, compressive strengths were in the range 40 - 100MPa, frost resistance and resistance of surface to water and defrosting chemicals were confirmed.


Author(s):  
Ewelina Tkaczewska

AbstractIn the experiment, the aluminosilicate glasses with aluminum saturation index (ASI), defined as the Al2O3/(Na2O+K2O+2CaO), equal to 0.74, 1.72. 2.52, or 4.05 were synthesized. The spectroscopy tests (MIR and 27Al MAS-NMR) confirm that in glass with ASI < 1, the aluminum ions occur in the [AlO4]5- only. In glasses with ASI > 1, the aluminum ions create mainly [AlO4]5-, but part of them occurs in the form of [AlO6]9-. The content of [AlO6]9- octahedrons increases successively for ASI from 1.72 to 4.05. Glass with ASI equal to 4.05 demonstrates the highest content of pozzolanic active Al2O3. Model ashes were prepared by mixing 70 wt.% of glass, 20 wt.% of synthetic mullite and 10 wt.% of SiO2 as an equivalent of quartz. Then Portland cement CEM I 42.5R was milled together with 20 wt.% of each of model ashes to Blaine’s specific surface area of 4,200±50 cm2 g-1. It was found that the addition of ash with higher content of [AlO6]9- octahedrons in the structure of glass accelerates the hydration process of cement blend, which, in turn, positively affects its usable features (heat of hydration, initial setting time and compressive strength). According to the requirements of PN-EN 197-1:2012 standard, the introduction of ash with ASI coefficient equal to 4.05 gives cement blend of strength class of 52.5N. Cement blends with the ash of ASI value equal to 1.72 and 2.52 correspond to strength class of 32.5R, whereas the cement blend with the ash of ASI value equal to 0.74 does not achieve the minimum value of strength for any cement strength class. Results show that the change in chemical composition of fly ash glass and resulting from this diversified structure are essential from the point of view of hydration and properties of cement containing fly ashes in its composition.


2018 ◽  
Vol 2018 ◽  
pp. 1-12 ◽  
Author(s):  
Mingyue Wu ◽  
Xiangming Hu ◽  
Qian Zhang ◽  
Weimin Cheng ◽  
Zunxiang Hu

Environmentally friendly and cheap composite green cementitious materials have been prepared from carbide slag, fly ash, flue-gas desulphurisation (FGD) gypsum, and granulated blast-furnace slag (GBFS) without using cement clinker. Orthogonal testing was used to investigate the effects of the raw materials on the amount of water required for reaching standard consistency and consistency, setting time, slump value, and strength of the produced materials after curing for 7 d and 28 d. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) techniques were used for the analysis of the sample microstructure and hydration products as well as for the exploration of possible hydration mechanisms. We found that, among the utilised raw materials, the addition of FGD gypsum had the most significant effect on the setting time and amount of water required for reaching standard consistency and consistency, while the addition of GBFS deeply affected the slump value. The optimal activation results were obtained when the mass ratio of carbide slag : fly ash : GBFS : FGD gypsum was equal to 12.1 : 60.6 : 18.2 : 9.1.


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