Development of Creep Damage in Similar Weld Joints of P92 Steel Pipe

2017 ◽  
Vol 270 ◽  
pp. 162-167
Author(s):  
Petr Král ◽  
Vaclav Sklenička ◽  
Květa Kuchařová ◽  
Marie Svobodová ◽  
Marie Kvapilová ◽  
...  
Keyword(s):  
Welded Joints ◽  
Creep Behaviour ◽  
Creep Damage ◽  
Electron Back Scatter Diffraction ◽  
Steel Pipe ◽  
Tensile Creep ◽  
Creep Tests ◽  
P92 Steel ◽  
Welding Technology ◽  
Fracture Ductility

The microstructure and creep behaviour of the welded joints of P92 steel pipe were investigated in order to determine the influence of orbital heat welding technology on the creep resistance. Creep specimens were machined from the welded joints. Tensile creep tests of welded joints were performed at 873 K using different stresses. The microstructure of tested specimens was investigated by scanning electron microscope Tescan equipped with an electron-back scatter diffraction. The creep results showed that the creep fracture strain of the welded joints decreases with decreasing value of applied stress. Microstructure investigation showed that fracture behaviour of welded joints is influenced by an enhanced cavity formation at grain boundaries in the heat-affected zone causing lower fracture ductility.

Combination of Experiments and Continuum Damage Mechanics Approach for Prediction of Creep Fracture in an Advanced 9%Cr Steel

2016 ◽  
Vol 258 ◽  
pp. 591-594 ◽  
Author(s):  
Vàclav Sklenička ◽  
Květa Kuchařová ◽  
Marie Kvapilová ◽  
Petr Král ◽  
Jiří Dvořák
Keyword(s):  
Applied Stress ◽  
Fracture Mode ◽  
Damage Mechanics ◽  
Creep Damage ◽  
Tensile Creep ◽  
Experimental Investigations ◽  
Creep Tests ◽  
P92 Steel ◽  
Creep Fracture ◽  
Damage And Fracture

As candidate materials for high-temperature components, most attention has been paid to improving tempered martensitic creep-resistant 9-12%Cr steels. In this work, creep damage and fracture behaviour of an advanced W-modified P92 steel (ASTM Grade P92) was investigated at 600 and 650°C. Tensile creep tests were followed by fractographic analysis of crept and broken specimens. Besides experimental investigations, the creep damage tolerance parameter λ has been used to assess the creep fracture mode. In accordance with experiments the values of λ indicate variety in the fracture mode and provide some evidence on accelerated degradation of the creep strength. The SEM investigations of creep fracture surface revealed substantial changes in microfractographic features of creep fracture. At high applied stress level, the fracture was frequently transgranular due to local loss of a stability of plastic deformation. The fracture ductility drops with decreasing applied stress, demonstrating ductile dimple (transgranular) to brittle (intergranular cavitation) transition of the fracture mode. It was suggested that both the creep deformation and fracture processes are controlled by the same processes and the rate controlling mechanism is most probably climb of intergranular mobile dislocations.

Creep Damage and Fracture in Advanced Tungsten Modified 9%Cr Ferritic Steel

2016 ◽  
Vol 713 ◽  
pp. 183-186 ◽  
Author(s):  
Vàclav Sklenička ◽  
K. Kuchařová ◽  
M. Kvapilová ◽  
Petr Král ◽  
Jiří Dvořák
Keyword(s):  
Creep Strength ◽  
Ferritic Steel ◽  
Nuclear Power ◽  
Power Plants ◽  
Creep Behaviour ◽  
Creep Damage ◽  
Creep Tests ◽  
P92 Steel ◽  
Damage And Fracture ◽  
Isothermal Ageing

Advanced tungsten modified 9%Cr ferritic steel (ASTM Grade P92) is a promising material for the next generation of fossil and nuclear power plants. Unfortunately, there are rather few published reports on damage processes in P92 steel during high temperature creep and the effect of damage evolution on the creep strength is not fully understood. In this work, the creep behaviour of P92 steel in as-received condition and after long-term isothermal ageing was investigated at 600 and 650°C using uniaxial tension creep tests. To quantify the effect of each damage process on the loss of creep strength, most of creep tests were followed by microstructural and fractographic investigations. It was found that the large Laves phase particles, which coarsened during creep exposure, served as preferential sites for creep cavity nucleation.

scholarly journals Estimating the Influences of Prior Residual Stress on the Creep Rupture Mechanism for P92 Steel

Metals ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 639 ◽  
Author(s):  
Dezheng Liu ◽  
Yan Li ◽  
Xiangdong Xie ◽  
Guijie Liang ◽  
Jing Zhao
Keyword(s):  
Residual Stress ◽  
Flow Stress ◽  
Power Plants ◽  
Creep Damage ◽  
Creep Rupture ◽  
Transgranular Fracture ◽  
Creep Tests ◽  
Energy Principle ◽  
P92 Steel ◽  
Rupture Mechanism

Creep damage is one of the main failure mechanisms of high Cr heat-resistant steel in power plants. Due to the complex changes of stress, strain, and damage at the tip of a creep crack with time, it is difficult to accurately evaluate the effects of residual stress on the creep rupture mechanism. In this study, two levels of residual stress were introduced in P92 high Cr alloy specimens using the local out-of-plane compression approach. The specimens were then subjected to thermal exposure at the temperature of 650 °C for accelerated creep tests. The chemical composition of P92 specimens was obtained using an FLS980-stm Edinburgh fluorescence spectrometer. Then, the constitutive coupling relation between the temperature and material intrinsic flow stress was established based on the Gibbs free energy principle. The effects of prior residual stress on the creep rupture mechanism were investigated by the finite element method (FEM) and experimental method. A comparison of the experimental and simulated results demonstrates that the effect of prior residual stress on the propagation of micro-cracks and the creep rupture time is significant. In sum, the transgranular fracture and the intergranular fracture can be observed in micrographs when the value of prior residual stress exceeds and is less than the material intrinsic flow stress, respectively.

A Reference Stress Approach to Creep Bending of Straight Tubes

1974 ◽  
Vol 16 (3) ◽  
pp. 125-138 ◽  
Author(s):  
J. Fairbairn
Keyword(s):  
Entire Range ◽  
Creep Behaviour ◽  
Tensile Creep ◽  
Bending Moments ◽  
Stress Distributions ◽  
Creep Tests ◽  
Reference Stress ◽  
Hyperbolic Sine ◽  
Rotation Method ◽  
Reference Stress Approach

Reference-stress parameters, based on the Norton constitutive equation, are developed for creep bending of circular and elliptical tubes. The parameters are presented in the form of a design chart. The reference stress methods apply also to other simple constitutive equations of the power law, exponential and hyperbolic sine forms, and also to two complex equations describing creep behaviour over the entire range from primary to tertiary. In these equations the functions of stress and time are not separable and reference stress techniques provide a convenient method of evaluating stationary stress distributions and investigating the variation of these stresses with time. Aluminium alloy tubes were creep tested with cyclic uniform bending moments. Creep strains to fracture were measured by an end-rotation method. The creep behaviour of the tubes was well predicted by reference-stress cyclic tensile creep tests.

Creep Fatigue Interactions in a 1 CrMo V Steel

1976 ◽  
Vol 190 (1) ◽  
pp. 319-330 ◽  
Author(s):  
E.G. Ellison ◽  
A.J.F. Paterson
Keyword(s):  
Plastic Strain ◽  
High Strain ◽  
Creep Behaviour ◽  
Creep Damage ◽  
Cyclic Creep ◽  
Creep Data ◽  
Creep Tests ◽  
Brittle Transition ◽  
Creep Fatigue ◽  
Cyclic Plastic Strain

Static and cyclic creep tests have been carried out on a 1 Cr Mo V steel at 565 °C. In addition, the effects of prior high strain fatigue on subsequent creep behaviour has been studied. A well defined ductile/brittle transition was noted which was unaffected by the type of load controlled cycle. The material softened under cyclic plastic strain and no experimental evidence was obtained which indicated that fatigue and creep damage interacted in a load controlled test to give rise to unexpectedly short lives. The conclusion derived is that “softened creep” data should be used in predictions of deformation and rupture behaviour, and that the use of virgin creep data can give rise to substantial errors.

Evaluation of Microstructures and Creep Damages in the HAZ of P91 Steel Weldment

2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Masaaki Tabuchi ◽  
Hiromichi Hongo ◽  
Yongkui Li ◽  
Takashi Watanabe ◽  
Yukio Takahashi
Keyword(s):  
Welded Joints ◽  
Damage Mechanics ◽  
Early Stage ◽  
Axial Stress ◽  
Creep Damage ◽  
Specimen Thickness ◽  
Creep Tests ◽  
Fine Grained ◽  
Type Iv

The creep strength of welded joints in high Cr steels decreases due to the formation of Type IV creep damage in heat-affected zones (HAZs) during long-term use at high temperatures. This paper aims to elucidate the processes and mechanisms of Type IV creep damage using Mod.9Cr–1Mo (ASME Grade 91) steel weldments. Long-term creep tests for base metal, simulated fine-grained HAZ, and welded joints were conducted at 550°C, 600°C, and 650°C. Furthermore, creep tests of thick welded joint specimens were interrupted at 0.1, 0.2, 0.5, 0.7, 0.8, and 0.9 of rupture life and damage distributions were measured quantitatively. It was found that creep voids were initiated at an early stage of life inside the specimen thickness and coalesced to form cracks at a later stage of life. Creep damage was observed mostly at 25% below the surface of the plate. Experimental creep damage distributions were compared with computed versions using finite element method and damage mechanics analysis. Both multi-axial stress state and strain concentration in fine-grained HAZ appear to influence the formation and distribution of creep voids.

The Creep Behaviour of Extruded Mg-5Li-3Al-1.5Zn-2RE Alloy

2011 ◽  
Vol 213 ◽  
pp. 492-496 ◽  
Author(s):  
Ting Qu Li ◽  
Yong Bing Liu ◽  
Zhan Yi Cao ◽  
Li Ren Cheng ◽  
Dong Mei Jiang
Keyword(s):  
Electron Microscopy ◽  
Creep Behaviour ◽  
Microstructural Analysis ◽  
Extrusion Process ◽  
Intermetallic Phases ◽  
Tensile Creep ◽  
Dislocation Creep ◽  
Creep Tests ◽  
Creep Properties ◽  
Transmission Electron

The Mg-5Li-3Al-1.5Zn-2RE (LaPrCe) alloy was prepared by hot-chamber extrusion process after casting. The alloy consists of α-Mg solid solution and intermetallic phases (Al11RE3 phase and Al2RE phase). The microstructural analysis of the alloy reveals the correlation between microstructure and creep properties. The stress exponent of n varies from 4.25 to 6.23, and the activation energy varies from 104 to 134 kJ/mol. There is a transition between dislocations climb dominated creep mechanism and dislocation creep controlled by non-basal planes slip. Tensile creep tests were combined with detailed transmission electron microscopy in order to characterize the Al11RE3 phase, which had thermal stability at 448K during the creep test. The dislocations pinned and cross-slip dislocations were observed.

Microstructure Stability and Creep Behaviour of a Cu-0.2wt.%Zr Alloy Processed by Equal-Channel Angular Pressing

2010 ◽  
Vol 667-669 ◽  
pp. 821-826 ◽  
Author(s):  
Jiří Dvořák ◽  
Petr Král ◽  
Marie Kvapilová ◽  
Milan Svoboda ◽  
Vàclav Sklenička
Keyword(s):  
Electron Microscopy ◽  
Equal Channel Angular Pressing ◽  
Creep Behaviour ◽  
Tensile Creep ◽  
Creep Tests ◽  
Creep Properties ◽  
Angular Pressing ◽  
Microstructure Stability ◽  
Transmission Electron ◽  
Zr Alloy

A dispersion-strengthened Cu-0.2 wt.% Zr alloy was subjected to equal-channel angular pressing (ECAP) at room temperature for up to 12 passes through route BC using a die having a channel angle of 90°. The microstructural investigations were performed using both transmission electron microscopy (TEM) and scanning electron microscopy (SEM). Tensile creep tests were conducted at temperature 673 K and at the applied stress in the range from 80 to 180 MPa. The migration of boundaries and subsequent grain growth were restricted by Cu9Zr2 precipitates. The study was performed in order to evaluate the effects of severe plastic deformation and precipitation on creep behaviour and microstructure of the pressed alloy. It was found that creep behaviour is strongly dependent on number of ECAP passes. The pressed alloy after up to 4 ECAP passes exhibited a considerable improvement in creep properties in comparison with the unpressed alloy.

Type IV Creep Damage Analysis for Full Size Component Test on Welded P91 Boiler Hot Reheat Piping

2004 ◽  
Author(s):  
Fumio Takemasa ◽  
Isamu Nonaka ◽  
Takuya Ito ◽  
Kensuke Saitou ◽  
Yoshikazu Miyachi ◽  
...  
Keyword(s):  
Welded Joints ◽  
Power Plants ◽  
Creep Damage ◽  
Assessment Method ◽  
Life Assessment ◽  
Creep Tests ◽  
Full Size ◽  
Type Iv ◽  
Component Test ◽  
Creep Life Assessment

In order to establish the creep life assessment method for modified 9Cr-1Mo steel welded joints on hot reheat piping of generating power plants, internal pressure creep tests conducted with full size components are analysed using the finite element method (FEM). As a result, it is shown that the creep damage distribution in weld heat affected zone (HAZ) can be predicted by stress distribution in HAZ, and that average stress in HAZ can be a representative value for creep strength of welded joints.

Creep-Damage-Induced Deterioration of the Strength of Ni-Base Superalloy due to the Change of its Microstructure

2017 ◽  
Author(s):  
Hayato Sakamoto ◽  
Ken Suzuki ◽  
Hideo Miura
Keyword(s):  
Power Plants ◽  
Elevated Temperatures ◽  
Creep Damage ◽  
Test Sample ◽  
Test System ◽  
Electron Back Scatter Diffraction ◽  
Dominant Factor ◽  
Jet Engines ◽  
Creep Tests ◽  
Kikuchi Pattern

Ni-base superalloys are widely used for various power plants and jet engines. Since the operating temperature of thermal plants and equipment has been increasing to improve their thermal efficiency for decreasing the emission of carbon-dioxide, the initially designed microstructure was found to change gradually during their operation. Since this change of microstructure should deteriorate the strength of the materials, sudden unexpected fracture should occur during the operation of the plants and equipment. Therefore, it is very important to clarify the dominant factor of the change of the microstructure and the relationship between the microstructure and its strength for assuring the stable and reliable operation of the plants and equipment. In this study, the change of the strength of a grain and a grain boundary of Ni-base superalloys caused by the change of their microstructure was measured by using a micro tensile test system in a scanning ion microscope. A creep test was applied to bulk alloys at elevated temperatures and a small test sample was cut from the bulk alloy with different microstructure caused by creep damage by using focused ion beams. The test sample was fixed to a silicon beam and a micro probe, respectively, by tungsten deposition. Finally, the test sample was thinned to 1μm and the sample was stretched to fracture at room temperature. The change of the order of atom arrangement of the sample was evaluated by applying electron back-scatter diffraction (EBSD) analysis quantitatively. In this study, the quality of grains in Ni-base superalloys was analyzed by using image quality (IQ) value calculated by using Hough transform of the observed Kikuchi pattern. It was found that the order of atom arrangement was deteriorated monotonically during the creep tests and this deterioration corresponded to the change of the microstructure clearly. Both the yield strength and the ultimate tensile strength of a grain in the alloys decreased drastically with the change of the microstructure, in other words, the IQ value of the grains. There was a clear relationship between the IQ value of a grain and its strength. Therefore, this IQ value is effective for evaluating the crystallinity of the alloys and the remained strength of the damaged alloys. The change of the microstructure was dominated by the strain-induced anisotropic accelerated diffusion of component elements of the alloys and the activation energy of the diffusion was determined quantitatively as a function of temperature and the applied stress.

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