Combination of Experiments and Continuum Damage Mechanics Approach for Prediction of Creep Fracture in an Advanced 9%Cr Steel

2016 ◽  
Vol 258 ◽  
pp. 591-594 ◽  
Author(s):  
Vàclav Sklenička ◽  
Květa Kuchařová ◽  
Marie Kvapilová ◽  
Petr Král ◽  
Jiří Dvořák
Keyword(s):  
Applied Stress ◽  
Fracture Mode ◽  
Damage Mechanics ◽  
Creep Damage ◽  
Tensile Creep ◽  
Experimental Investigations ◽  
Creep Tests ◽  
P92 Steel ◽  
Creep Fracture ◽  
Damage And Fracture

As candidate materials for high-temperature components, most attention has been paid to improving tempered martensitic creep-resistant 9-12%Cr steels. In this work, creep damage and fracture behaviour of an advanced W-modified P92 steel (ASTM Grade P92) was investigated at 600 and 650°C. Tensile creep tests were followed by fractographic analysis of crept and broken specimens. Besides experimental investigations, the creep damage tolerance parameter λ has been used to assess the creep fracture mode. In accordance with experiments the values of λ indicate variety in the fracture mode and provide some evidence on accelerated degradation of the creep strength. The SEM investigations of creep fracture surface revealed substantial changes in microfractographic features of creep fracture. At high applied stress level, the fracture was frequently transgranular due to local loss of a stability of plastic deformation. The fracture ductility drops with decreasing applied stress, demonstrating ductile dimple (transgranular) to brittle (intergranular cavitation) transition of the fracture mode. It was suggested that both the creep deformation and fracture processes are controlled by the same processes and the rate controlling mechanism is most probably climb of intergranular mobile dislocations.

Development of Creep Damage in Similar Weld Joints of P92 Steel Pipe

2017 ◽  
Vol 270 ◽  
pp. 162-167
Author(s):  
Petr Král ◽  
Vaclav Sklenička ◽  
Květa Kuchařová ◽  
Marie Svobodová ◽  
Marie Kvapilová ◽  
...  
Keyword(s):  
Welded Joints ◽  
Creep Behaviour ◽  
Creep Damage ◽  
Electron Back Scatter Diffraction ◽  
Steel Pipe ◽  
Tensile Creep ◽  
Creep Tests ◽  
P92 Steel ◽  
Welding Technology ◽  
Fracture Ductility

The microstructure and creep behaviour of the welded joints of P92 steel pipe were investigated in order to determine the influence of orbital heat welding technology on the creep resistance. Creep specimens were machined from the welded joints. Tensile creep tests of welded joints were performed at 873 K using different stresses. The microstructure of tested specimens was investigated by scanning electron microscope Tescan equipped with an electron-back scatter diffraction. The creep results showed that the creep fracture strain of the welded joints decreases with decreasing value of applied stress. Microstructure investigation showed that fracture behaviour of welded joints is influenced by an enhanced cavity formation at grain boundaries in the heat-affected zone causing lower fracture ductility.

Creep Damage Tolerance Factor λ of Selected Creep-Resistant Steels

2017 ◽  
Vol 754 ◽  
pp. 47-50
Author(s):  
Vàclav Sklenička ◽  
Květa Kuchařová ◽  
Jiří Dvořák ◽  
Marie Kvapilová ◽  
Petr Král
Keyword(s):  
Fracture Mode ◽  
Damage Mechanics ◽  
Damage Tolerance ◽  
Creep Damage ◽  
Continuum Damage Mechanics ◽  
Tolerance Factor ◽  
Creep Fracture ◽  
Creep Resistant Steels ◽  
Creep Loading ◽  
The Continuum

The creep damage tolerance factor λ as an important outcome of the continuum damage mechanics approach has been used to asses the creep fracture mode and the susceptibility of material to localized cracking at strain concentrations. In this work, using sets of our earlier published creep data of three advanced ferritic creep-resistant steels (T23 low alloy steel, P91 and P92 chromium steels) are analysed in terms of the creep damage tolerance factor λ. It was found that the value of the creep damage factor λ is not constant and depends on the creep loading conditions. The data analysis is followed by fractographic investigations, which is used to identify the creep fracture mode (s) experimentally.

Creep Damage and Fracture in Advanced Tungsten Modified 9%Cr Ferritic Steel

2016 ◽  
Vol 713 ◽  
pp. 183-186 ◽  
Author(s):  
Vàclav Sklenička ◽  
K. Kuchařová ◽  
M. Kvapilová ◽  
Petr Král ◽  
Jiří Dvořák
Keyword(s):  
Creep Strength ◽  
Ferritic Steel ◽  
Nuclear Power ◽  
Power Plants ◽  
Creep Behaviour ◽  
Creep Damage ◽  
Creep Tests ◽  
P92 Steel ◽  
Damage And Fracture ◽  
Isothermal Ageing

Advanced tungsten modified 9%Cr ferritic steel (ASTM Grade P92) is a promising material for the next generation of fossil and nuclear power plants. Unfortunately, there are rather few published reports on damage processes in P92 steel during high temperature creep and the effect of damage evolution on the creep strength is not fully understood. In this work, the creep behaviour of P92 steel in as-received condition and after long-term isothermal ageing was investigated at 600 and 650°C using uniaxial tension creep tests. To quantify the effect of each damage process on the loss of creep strength, most of creep tests were followed by microstructural and fractographic investigations. It was found that the large Laves phase particles, which coarsened during creep exposure, served as preferential sites for creep cavity nucleation.

scholarly journals Estimating the Influences of Prior Residual Stress on the Creep Rupture Mechanism for P92 Steel

Metals ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 639 ◽  
Author(s):  
Dezheng Liu ◽  
Yan Li ◽  
Xiangdong Xie ◽  
Guijie Liang ◽  
Jing Zhao
Keyword(s):  
Residual Stress ◽  
Flow Stress ◽  
Power Plants ◽  
Creep Damage ◽  
Creep Rupture ◽  
Transgranular Fracture ◽  
Creep Tests ◽  
Energy Principle ◽  
P92 Steel ◽  
Rupture Mechanism

Creep damage is one of the main failure mechanisms of high Cr heat-resistant steel in power plants. Due to the complex changes of stress, strain, and damage at the tip of a creep crack with time, it is difficult to accurately evaluate the effects of residual stress on the creep rupture mechanism. In this study, two levels of residual stress were introduced in P92 high Cr alloy specimens using the local out-of-plane compression approach. The specimens were then subjected to thermal exposure at the temperature of 650 °C for accelerated creep tests. The chemical composition of P92 specimens was obtained using an FLS980-stm Edinburgh fluorescence spectrometer. Then, the constitutive coupling relation between the temperature and material intrinsic flow stress was established based on the Gibbs free energy principle. The effects of prior residual stress on the creep rupture mechanism were investigated by the finite element method (FEM) and experimental method. A comparison of the experimental and simulated results demonstrates that the effect of prior residual stress on the propagation of micro-cracks and the creep rupture time is significant. In sum, the transgranular fracture and the intergranular fracture can be observed in micrographs when the value of prior residual stress exceeds and is less than the material intrinsic flow stress, respectively.

Evaluation of Microstructures and Creep Damages in the HAZ of P91 Steel Weldment

2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Masaaki Tabuchi ◽  
Hiromichi Hongo ◽  
Yongkui Li ◽  
Takashi Watanabe ◽  
Yukio Takahashi
Keyword(s):  
Welded Joints ◽  
Damage Mechanics ◽  
Early Stage ◽  
Axial Stress ◽  
Creep Damage ◽  
Specimen Thickness ◽  
Creep Tests ◽  
Fine Grained ◽  
Type Iv

The creep strength of welded joints in high Cr steels decreases due to the formation of Type IV creep damage in heat-affected zones (HAZs) during long-term use at high temperatures. This paper aims to elucidate the processes and mechanisms of Type IV creep damage using Mod.9Cr–1Mo (ASME Grade 91) steel weldments. Long-term creep tests for base metal, simulated fine-grained HAZ, and welded joints were conducted at 550°C, 600°C, and 650°C. Furthermore, creep tests of thick welded joint specimens were interrupted at 0.1, 0.2, 0.5, 0.7, 0.8, and 0.9 of rupture life and damage distributions were measured quantitatively. It was found that creep voids were initiated at an early stage of life inside the specimen thickness and coalesced to form cracks at a later stage of life. Creep damage was observed mostly at 25% below the surface of the plate. Experimental creep damage distributions were compared with computed versions using finite element method and damage mechanics analysis. Both multi-axial stress state and strain concentration in fine-grained HAZ appear to influence the formation and distribution of creep voids.

Cycle-Dependent and Time-Dependent Bone Fracture With Repeated Loading

1983 ◽  
Vol 105 (2) ◽  
pp. 166-170 ◽  
Author(s):  
D. R. Carter ◽  
W. E. Caler
Keyword(s):  
Low Cycle Fatigue ◽  
Strain Range ◽  
Creep Damage ◽  
Cyclic Strain ◽  
Fatigue Tests ◽  
Time Dependent ◽  
Tensile Creep ◽  
Repeated Loading ◽  
Time To Failure ◽  
Creep Fracture

Fatigue tests of human cortical bone (up to 1.74 × 106 cycles) were conducted under tension-compression (T-C) and zero-tension (O-T) modes with a 2Hz, stress controlled, sinusoidal loading history. Tensile creep-fracture tests at constant stress levels were also performed. The relationship between the initial cyclic strain range and cycles to failure with the T-C specimens were consistent with that derived previously in low-cycle fatigue under strain control. Using a time-dependent failure model, the creep-fracture data was found to be consistent with previous studies of the influence of strain rate on the monotonic tensile strength of bone. The model also predicted quite well the time to failure for the O-T fatigue specimens, suggesting that creep damage plays an important role in O-T fatigue specimens.

Evaluation of Microstructures and Creep Damages in HAZ of P91 Steel Weldment

2007 ◽  
Author(s):  
Masaaki Tabuchi ◽  
Hiromichi Hongo ◽  
Yongkui Li ◽  
Takashi Watanabe ◽  
Yukio Takahashi
Keyword(s):  
Damage Mechanics ◽  
Early Stage ◽  
Rupture Life ◽  
Creep Damage ◽  
Specimen Thickness ◽  
Creep Tests ◽  
Steel Weldment ◽  
Type Iv ◽  
Damage Process ◽  
Term Creep

The present paper aims to clarify the Type IV creep damage process of Mod.9Cr-1Mo (Gr.91) steel weldment. Long-term creep tests for base metal and simulated fine-grained HAZ and welded joints were conducted at 550, 600 and 650 °C. Furthermore, creep tests of thick welded joint specimens were interrupted at 0.2, 0.5, 0.7, 0.8, 0.9 of rupture life, and damage distributions were measured quantitatively. It was found that creep voids initiated at the early stage of life inside the specimen thickness, and grew into cracks at the later stage of life. Experimental creep damage distributions were compared with computed ones using FEM and damage mechanics analysis. The effect of multiaxial stress condition on creep damage evolution is discussed.

Finite Element Damage Analyses for Predictions of Creep Crack Growth

2010 ◽  
Author(s):  
Chang-Sik Oh ◽  
Nak-Hyun Kim ◽  
Sung-Hwan Min ◽  
Yun-Jae Kim
Keyword(s):  
Experimental Data ◽  
Finite Element ◽  
Crack Growth ◽  
Damage Mechanics ◽  
Creep Crack Growth ◽  
Creep Damage ◽  
Simulation Method ◽  
Creep Tests ◽  
Creep Ductility ◽  
Creep Crack

This paper provides the virtual simulation method for creep crack growth test, based on finite element (FE) analyses with damage mechanics. Creep tests of smooth bars are used to quantify the constants of creep constitutive equation. The reduction of area resulting from creep tests of smooth and notched bar is adopted as a measure of creep ductility under multiaxial stress conditions. The creep ductility exhaustion concept is adopted for calculating creep damage, which is defined as the ratio of creep strain to the multiaxial creep ductility. To simulate crack propagation, fully damaged elements are forced to have nearly zero stresses using user-defined subroutine UHARD in the general-purpose FE code, ABAQUS. The results from 2D or 3D FE analyses are compared with experimental data of creep crack growth. It is shown that the predictions obtained from this new method are in good agreement with experimental data.

Creep Behaviors Calculated by Varying Material Constants Obtained from Different Stress Regions for a Closed-End P91 Pipe

2016 ◽  
Vol 35 (5) ◽  
pp. 441-447
Author(s):  
Zhao Yanping ◽  
Gong Jianming ◽  
Wang Xiaowei ◽  
Li Qingnan
Keyword(s):  
Damage Mechanics ◽  
Creep Damage ◽  
Continuum Damage Mechanics ◽  
Continuum Damage ◽  
Creep Tests ◽  
Material Constants ◽  
Mechanics Model ◽  
Stress Region ◽  
Wide Range ◽  
Tertiary Stage

AbstractIn order to predict the creep life of a component at high temperature both accurately and economically, continuum damage mechanics approach is used based on experimental creep data. However, material constants used in the models have a great relationship with the performed stress range of creep tests. In this paper, several sets of material constants were obtained from a wide range of stresses on P91 steel. The creep damage tolerance parameter was used to classify these sets, and the modified continuum damage mechanics model was used to investigate a pipe under closed-end condition. Results have illustrated the main difference lies on the tertiary stage while slight difference on the primary and secondary stages, and the contribution of the tertiary stage to the total damage decreased when using material constants from higher stress region.

scholarly journals Analysis of Fatigue Life of PMMA at Different Frequencies Based on a New Damage Mechanics Model

2014 ◽  
Vol 2014 ◽  
pp. 1-8 ◽  
Author(s):  
Aifeng Huang ◽  
Weixing Yao ◽  
Fang Chen
Keyword(s):  
Fatigue Life ◽  
Damage Mechanics ◽  
Low Cycle Fatigue ◽  
Low Frequency ◽  
Creep Damage ◽  
Cyclic Creep ◽  
Continuum Damage Mechanics ◽  
Creep Tests ◽  
Damage Evolution Equation ◽  
Load Rate

Low-cycle fatigue tests at different frequencies and creep tests under different stress levels of Plexiglas Resist 45 were conducted. Correspondingly, the creep fracture time,S-Ncurves, cyclic creep, and hysteresis loop were obtained. These results showed that the fatigue life increases with frequency at low frequency domain. After analysis, it was found that fatigue life is dependent on the load rate and is affected by the creep damage. In addition, a new continuum damage mechanics (CDM) model was established to analyze creep-fatigue life, where the damage increment nonlinear summation rule was proposed and the frequency modification was made on the fatigue damage evolution equation. Differential evolution (DE) algorithm was employed to determine the parameters within the model. The proposed model described fatigue life under different frequencies, and the calculated results agreed well with the experimental results.

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