Fatigue Strength Detection Method for Crankshaft of Vehicle Internal Combustion Engine Based on Dynamics

2021 ◽  
Vol 13 (4) ◽  
Author(s):  
Cangku Guo
Keyword(s):  
Finite Element ◽  
Energy Consumption ◽  
Fatigue Strength ◽  
Boundary Conditions ◽  
Internal Combustion Engine ◽  
Dynamic Load ◽  
Detection Method ◽  
Combustion Engine ◽  
Internal Combustion ◽  
Load Spectrum

To accurately determine the load boundary conditions required for the finite element calculation of crankshaft fatigue strength, a dynamic-based fatigue strength detection method for the crankshaft of the automotive internal combustion engine is proposed. Taking a certain type of automotive internal combustion engine as the research object, the multi-body system dynamics model of crank-connecting rod mechanism is established and the dynamic load spectrum of a crankshaft in a working cycle of the internal combustion engine is obtained through dynamic simulation analysis. The load boundary conditions of crankshaft finite element analysis are obtained and the finite element model which can simulate the contact state between crankshaft and bearing is established. The crankshaft fatigue strength is based on the dynamic load spectrum. Degree detection provides load boundary, the fillet sub-model is constructed and the stress distribution of the fillet sub-model under 12-unit displacement loads is obtained by calculating the stress field. The working fatigue safety factor of the crankshaft under dynamic stress is calculated. The analysis results show that the detection error of the proposed method is less than 5% under different noise intensities and the average energy consumption is lower than that of the comparative detection methods, which are 251.37 J and 617.37 J respectively and shows that the proposed method has strong anti-interference and low energy consumption.

scholarly journals Analysis of the Total Unit Energy Consumption of a Car with a Hybrid Drive System in Real Operating Conditions

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3966
Author(s):  
Jarosław Mamala ◽  
Michał Śmieja ◽  
Krzysztof Prażnowski
Keyword(s):  
Energy Consumption ◽  
Internal Combustion Engine ◽  
Electric Drive ◽  
Combustion Engine ◽  
Internal Combustion ◽  
Operating Conditions ◽  
Hybrid Drive ◽  
Total Unit ◽  
Unit Energy ◽  
Unit Energy Consumption

The market demand for vehicles with reduced energy consumption, as well as increasingly stringent standards limiting CO2 emissions, are the focus of a large number of research works undertaken in the analysis of the energy consumption of cars in real operating conditions. Taking into account the growing share of hybrid drive units on the automotive market, the aim of the article is to analyse the total unit energy consumption of a car operating in real road conditions, equipped with an advanced hybrid drive system of the PHEV (plug-in hybrid electric vehicles) type. In this paper, special attention has been paid to the total unit energy consumption of a car resulting from the cooperation of the two independent power units, internal combustion and electric. The results obtained for the individual drive units were presented in the form of a new unit index of the car, which allows us to compare the consumption of energy obtained from fuel with the use of electricity supported from the car’s batteries, during journeys in real road conditions. The presented research results indicate a several-fold increase in the total unit energy consumption of a car powered by an internal combustion engine compared to an electric car. The values of the total unit energy consumption of the car in real road conditions for the internal combustion drive are within the range 1.25–2.95 (J/(kg · m)) in relation to the electric drive 0.27–1.1 (J/(kg · m)) in terms of instantaneous values. In terms of average values, the appropriate values for only the combustion engine are 1.54 (J/(kg · m)) and for the electric drive only are 0.45 (J/(kg · m)) which results in the internal combustion engine values being 3.4 times higher than the electric values. It is the combustion of fuel that causes the greatest increase in energy supplied from the drive unit to the car’s propulsion system in the TTW (tank to wheels) system. At the same time this component is responsible for energy losses and CO2 emissions to the environment. The results were analysed to identify the differences between the actual life cycle energy consumption of the hybrid powertrain and the WLTP (Worldwide Harmonized Light-Duty Test Procedure) homologation cycle.

The Finite Element Analysis and Optimization of Micro Free Piston Swing Engine’s Strain Interference

2010 ◽  
Vol 139-141 ◽  
pp. 938-942
Author(s):  
Ji Jing Lin ◽  
Yan Hong Chen
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Internal Combustion Engine ◽  
Combustion Engine ◽  
Internal Combustion ◽  
Computation Method ◽  
Element Analysis ◽  
Free Piston ◽  
New Type ◽  
Swing Engine

MFPSE, Micro Free Piston Swing Engine, is a new type of miniature internal combustion engine based on the working principle of two-stroke swing engine. The successful development and operation of this type of miniature internal combustion engine provide important significance for the miniaturization of the internal combustion engine, and provide a number of important research theory, computation method and experimental data. In this article, according to the work characteristics and co-ordination requirements of MFPSE (Micro Free Piston Swing Engine), whose strain interference is analyzed using finite element analysis software, the problems and interference of the center pendulum and cylinder is found evidently. The data of analysis provides theory basis for the MFPSE’s structural optimization, and is critical to improve the performance of MFPSE.

908 Electric Energy Consumption during Cranking Process of Internal Combustion Engine

2006 ◽  
Vol 2006.43 (0) ◽  
pp. 305-306
Author(s):  
Takahiro MIYASHITA ◽  
Kazuhiro OYO ◽  
Tatuya NISHINAKA ◽  
Koji KOREMATSU ◽  
Junya TANAKA
Keyword(s):  
Energy Consumption ◽  
Internal Combustion Engine ◽  
Combustion Engine ◽  
Electric Energy ◽  
Internal Combustion ◽  
Electric Energy Consumption

Application of CAE Technology in the Simulation Design of Internal Combustion Engine Piston

2015 ◽  
Vol 1092-1093 ◽  
pp. 483-486
Author(s):  
Yan Hui Zhao ◽  
Sheng Hui Peng ◽  
Hong Li
Keyword(s):  
Finite Element ◽  
Internal Combustion Engine ◽  
High Performance ◽  
Combustion Engine ◽  
Rapid Development ◽  
Computer Software ◽  
Internal Combustion ◽  
Low Noise ◽  
Simulation Design ◽  
Element Analysis

In recent years, the computer software and technology and the rapid development of finite element theory promote the internal combustion engine dynamic analysis process, greatly improving the application of the internal combustion engine complex parts of the finite element analysis of the efficiency of the precision and reliability of.CAE technology in engine design in the field of eventually allow designers to design modern engine with high performance, low emission, low fuel consumption and low noise, light weight and miniaturization.

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