scholarly journals Water Jet Automation

2021 ◽  
Vol 11 (10) ◽  
pp. 177-181
Author(s):  
Michael Paszczuk ◽  
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Human Error ◽  
Traverse Speed ◽  
Water Jet ◽  
Optimization Techniques ◽  
Tolerance Zone ◽  
Helpful Tool ◽  
Water Jet Cutting

Water jet cutting has been an extremely helpful tool that creates flawless parts with tolerances up to 0.1 mm. During the cutting process, it is important to note that each step must be optimized to create the best finish or maintain the correct tolerance zone. These steps are composed of abrasive mass flow rate, traverse speed, and standoff distance. In order for these optimization techniques to be followed a strict set of rules must be followed to ensure consistent progression. Programs such as MATLAB can be utilized to reduce human error in the calculations. MATLAB files can then be saved to use with other materials and thickness combinations.

Effect of Process Parameters on Depth of Penetration & Surface Roughness in Abrasive Waterjet Cutting of Copper

2019 ◽  
Vol 895 ◽  
pp. 301-306
Author(s):  
Keshav Kashyap ◽  
S. Srinivas
Keyword(s):  
Surface Roughness ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Process Parameters ◽  
Flow Rate ◽  
Traverse Speed ◽  
High Water ◽  
Water Jet ◽  
Abrasive Waterjet ◽  
Depth Of Penetration

This study evaluates the effect of process parameters on depth of penetration and surface roughness in abrasive waterjet (AWJ) cutting of copper. Full factorial experiments are carried out on trapezoidal blocks for each of the three abrasive particle sizes used. Experimental parameters - abrasive mass flow rate, water jet pressure and traverse speed are varied at three levels. Main effects and contributions of process parameters to depth of penetration and surface roughness is calculated. From the data, it is observed that, high abrasive mass flow rate, high water jet pressure and low traverse speed resulted in higher depth of penetration and a high abrasive mass flow rate, high water jet pressure and low traverse speed resulted in lesser Ra value. Using experimental data a statistical model for predicting depth of penetration & surface roughness is developed. Error between experimental and statistical values are compared to validate the statistical model. The maximum DOP of 49.32mm was observed at AMFR=405.4 g/min, P=300 MPa, TS=60 mm/min, MS=60 Mesh and minimum DOP of 4.27mm was observed at AMFR=200 g/min, P=100 MPa, TS=90 mm/min, MS=80 Mesh.

Determination of vibration frequency depending on abrasive mass flow rate during abrasive water jet cutting

2014 ◽  
Vol 77 (1-4) ◽  
pp. 763-774 ◽  
Author(s):  
Pavol Hreha ◽  
Agáta Radvanská ◽  
Sergej Hloch ◽  
Vincent Peržel ◽  
Grzegorz Królczyk ◽  
...  
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Vibration Frequency ◽  
Water Jet ◽  
Abrasive Water Jet ◽  
Water Jet Cutting ◽  
Abrasive Water Jet Cutting

Surface Waviness in Abrasive Waterjet Offset-Mode Turning

2014 ◽  
Vol 599-601 ◽  
pp. 555-559
Author(s):  
Iman Zohourkari ◽  
Mehdi Zohoor ◽  
Massimiliano Annoni
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Rotational Speed ◽  
Water Pressure ◽  
Traverse Speed ◽  
Abrasive Waterjet ◽  
Depth Of Cut ◽  
Surface Waviness ◽  
Cutting Head

In this paper, surface waviness quality in abrasive waterjet offset-mode turning has been studied regarding variations of some process parameters. Influence of five main operational parameters such as water pressure, cutting head traverse speed, abrasive mass flow rate, workpiece rotational speed and depth of cut on surface waviness of turned parts have been investigated using statistical approach. Second order regression model presented for surface waviness. The model accuracy was verified by comparing with experimental data. It found that abrasive mass flow rate, cutting head traverse speed and DOC are the most influential parameters while water pressure and workpiece rotational speed show lesser effectiveness.

Investigations on surface roughness and tribology of miniature brass gears manufactured by abrasive water jet machining

2017 ◽  
Vol 232 (22) ◽  
pp. 4193-4202 ◽  
Author(s):  
Thobi Phokane ◽  
Kapil Gupta ◽  
Munish Kumar Gupta
Keyword(s):  
Surface Roughness ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Optimization Technique ◽  
Water Jet ◽  
Machining Parameters ◽  
Abrasive Water Jet ◽  
Abrasive Water Jet Machining ◽  
Particle Swarm Optimization Technique

Surface roughness parameters are important indicators for determining the operating performance, tribology behavior, wear and tear characteristics, and service life of engineered parts including gears. This article presents the investigation on surface roughness, and tribology and wear aspects of miniature brass gears manufactured by abrasive water jet machining. Experiments have been conducted based on Taguchi's robust design technique with L9 orthogonal array to machine external spur-type miniature gears of brass having 8.4 mm pitch diameter, 12 teeth, and 5 mm thickness. The effect of three important process parameters namely water jet pressure, abrasive mass flow rate, and stand-off distance on mean roughness depth of miniature gears are analyzed. Surface roughness is found to decrease with the increase in the water jet pressure and abrasive mass flow rate, and increases with the increase in the stand-off distance. Particle swarm optimization technique has been used for parametric optimization to minimize the surface roughness of miniature gears. Confirmation experiment conducted at optimized abrasive water jet machining parameters resulted in superfine surface finish with mean roughness depth value of 4.1 µm superior than the finish obtained by other advanced processes for brass gears. The investigated values of bearing area characteristics, skewness, kurtosis, and friction coefficient confirm the tribological fitness of the miniature brass gear machined at optimum abrasive water jet machining parameters.

Modeling of Surface Waviness in Abrasive Waterjet Offset-Mode Turning

2014 ◽  
Vol 621 ◽  
pp. 202-207
Author(s):  
Iman Zohourkari ◽  
Mehdi Zohoor ◽  
Massimiliano Annoni
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Rotational Speed ◽  
Water Pressure ◽  
Traverse Speed ◽  
Abrasive Waterjet ◽  
Depth Of Cut ◽  
Surface Waviness ◽  
Cutting Head

In this paper, surface waviness produced by turning aluminum parts with abrasive waterjet has been studied regarding changes in some process parameters. Effect of five major parameters such as water pressure, cutting head traverse speed, abrasive mass flow rate, workpiece rotational speed and depth of cut have been investigated using analysis of variances. Second order regression model presented forwaviness.The validity of the model wasconfirmed bycomparing with experimental data. It found thatabrasive mass flow rate, cutting head traverse speed and DOC are the most influencing parameters while water pressure and workpiece rotational speed show lesser effectiveness.

scholarly journals Analysis and Optimization of Process Parameters in Abrasive Waterjet Contour Cutting of AISI 304L

Metals ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 1362
Author(s):  
Jennifer Milaor Llanto ◽  
Ana Vafadar ◽  
Muhammad Aamir ◽  
Majid Tolouei-Rad
Keyword(s):  
Surface Roughness ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Process Parameters ◽  
Flow Rate ◽  
Material Removal Rate ◽  
Material Removal ◽  
Removal Rate ◽  
Traverse Speed ◽  
Abrasive Waterjet

Abrasive waterjet machining is applied in various industries for contour cutting of heat-sensitive and difficult-to-cut materials like austenitic stainless steel 304L, with the goal of ensuring high surface integrity and efficiency. In alignment with this manufacturing aspiration, experimental analysis and optimization were carried out on abrasive waterjet machining of austenitic stainless steel 304L with the objectives of minimizing surface roughness and maximizing material removal rate. In this machining process, process parameters are critical factors influencing contour cutting performance. Accordingly, Taguchi’s S/N ratio method has been used in this study for the optimization of process parameters. Further in this work, the impacts of input parameters are investigated, including waterjet pressure, abrasive mass flow rate, traverse speed and material thickness on material removal rate and surface roughness. The study reveals that an increasing level of waterjet pressure and abrasive mass flow rate achieved better surface integrity and higher material removal values. The average S/N ratio results indicate an optimum value of waterjet pressure at 300 MPa and abrasive mass flow rate of 500 g/min achieved minimum surface roughness and maximum material removal rate. It was also found that an optimized value of a traverse speed at 90 mm/min generates the lowest surface roughness and 150 mm/min produces the highest rate of material removed. Moreover, analysis of variance in the study showed that material thickness was the most influencing parameter on surface roughness and material removal rate, with a percentage contribution ranging 90.72–97.74% and 65.55–78.17%, respectively.

Experimental study of delamination and kerf geometry of carbon epoxy composite machined by abrasive water jet

2017 ◽  
Vol 51 (24) ◽  
pp. 3373-3390 ◽  
Author(s):  
Ajit Dhanawade ◽  
Shailendra Kumar
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Process Parameters ◽  
Flow Rate ◽  
Epoxy Composite ◽  
Water Jet ◽  
Hydraulic Pressure ◽  
Abrasive Water Jet ◽  
Abrasive Water Jet Machining ◽  
Kerf Taper

The present article focuses on mechanism of delamination and kerf geometry in abrasive water jet machining of carbon epoxy composite. In the present study, four process parameters of abrasive water jet machining namely hydraulic pressure, traverse rate, stand-off distance, and abrasive mass flow rate are considered. The experiments are performed on the basis of response surface methodology as a statistical design of experiment approach. Delamination in machined samples is observed by using scanning electron microscope. Analysis of variance is performed in order to investigate the influence of process parameters on delamination, kerf taper ratio, and kerf top width. It is found that delamination decreases with increase in pressure and abrasive mass flow rate and decrease in stand-off distance and traverse rate. Kerf taper ratio decreases with increase in pressure and decrease in traverse rate and stand-off distance. Kerf top width decreases with decrease in stand-off distance and increase in traverse rate. Based on analysis, mathematical models are developed to predict the maximum delamination length, kerf taper ratio, and kerf top width. Further, a multi-response optimization is performed on the basis of desirability function to minimize delamination, kerf taper ratio, and kerf top width.

The standard unit mass flow rate of gas-liquid mixtures

2020 ◽  
pp. 13-16
Author(s):  
V.N. Petrov ◽  
◽  
V.F. Sopin ◽  
L.A. Akhmetzyanova ◽  
Ya.S. Petrova ◽  
...  
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Liquid Mixtures ◽  
Unit Mass ◽  
Standard Unit
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