Machine Tool 4.0 in the Era of Digital Manufacturing

Author(s):  
Dimitris Mourtzis

Under the Industry 4.0 framework, a plethora of digital technologies and techniques has been introduced in the Manufacturing domain. Machine tools must become more intelligent, in order to create a network of fully connected machines. By extension, this will lead to the creation of the Industrial Internet of Things (IIoT). Although these technologies provide for increased functionality of the manufacturing equipment, there are certain issues/implications, refraining engineers from integrating such technologies in the production. Therefore, in this paper, the results of a systematic literature review are presented and discussed, including the horizontal and vertical integration of such digital technologies. The contribution of this paper extends to the recognition of the opportunities emerging as well as the identified implications from a practical implementation point of view.

2018 ◽  
Vol 10 (6) ◽  
pp. 168781401878419 ◽  
Author(s):  
Jehn-Ruey Jiang

The cyber-physical system is the core concept of Industry 4.0 for building smart factories. We can rely on the ISA-95 architecture or the 5C architecture to build the cyber-physical system for smart factories. However, both architectures emphasize more on vertical integration and less on horizontal integration. This article proposes the 8C architecture by adding 3C facets into the 5C architecture. The 3C facets are coalition, customer, and content. The proposed 8C architecture is a helpful guideline to build the cyber-physical system for smart factories. We show an example of designing and developing, on the basis of the proposed 8C architecture, a smart factory cyber-physical system, including an Industrial Internet of Things gateway and a smart factory data center running in the cloud environment.


Author(s):  
E. N. Lapteva ◽  
O. V. Nasarochkina

The paper deals with problem analysis due to domestic engineering transition to the Industry 4.0 technology. It presents such innovative technologies as additive manufacturing (3D-printing), Industrial Internet of Things, total digitization of manufacturing (digital description of products and processes, virtual and augmented reality). Among the main highlighted problems the authors include a lack of unification and standardization at this stage of technology development; incompleteness of both domestic and international regulatory framework; shortage of qualified personnel.


2020 ◽  
Author(s):  
Karthik Muthineni

The new industrial revolution Industry 4.0, connecting manufacturing process with digital technologies that can communicate, analyze, and use information for intelligent decision making includes Industrial Internet of Things (IIoT) to help manufactures and consumers for efficient controlling and monitoring. This work presents the design and implementation of an IIoT ecosystem for smart factories. The design is based on Siemens Simatic IoT2040, an intelligent industrial gateway that is connected to modbus sensors publishing data onto Network Platform for Internet of Everything (NETPIE). The design demonstrates the capabilities of Simatic IoT2040 by taking Python, Node-Red, and Mosca into account that works simultaneously on the device.


Sensors ◽  
2021 ◽  
Vol 21 (11) ◽  
pp. 3715
Author(s):  
Ioan Ungurean ◽  
Nicoleta Cristina Gaitan

In the design and development process of fog computing solutions for the Industrial Internet of Things (IIoT), we need to take into consideration the characteristics of the industrial environment that must be met. These include low latency, predictability, response time, and operating with hard real-time compiling. A starting point may be the reference fog architecture released by the OpenFog Consortium (now part of the Industrial Internet Consortium), but it has a high abstraction level and does not define how to integrate the fieldbuses and devices into the fog system. Therefore, the biggest challenges in the design and implementation of fog solutions for IIoT is the diversity of fieldbuses and devices used in the industrial field and ensuring compliance with all constraints in terms of real-time compiling, low latency, and predictability. Thus, this paper proposes a solution for a fog node that addresses these issues and integrates industrial fieldbuses. For practical implementation, there are specialized systems on chips (SoCs) that provides support for real-time communication with the fieldbuses through specialized coprocessors and peripherals. In this paper, we describe the implementation of the fog node on a system based on Xilinx Zynq UltraScale+ MPSoC ZU3EG A484 SoC.


2021 ◽  
pp. 204388692098158
Author(s):  
Dipankar Chakrabarti ◽  
Rohit Kumar ◽  
Soumya Sarkar ◽  
Arindam Mukherjee

Industrial Internet of Things emerged as one of the major technologies enabling Industry 4.0 for industries. Multiple start-ups started working in the Industrial Internet of Things field to support this new industrial revolution. Distronix, one such Industrial Internet of Things start-up of India, started operations in 2014, when companies were not even aware of Industrial Internet of Things. Distronix started executing fixed-fee projects for implementation of Industrial Internet of Things. They also started manufacturing sensors to support large customers end-to-end in their Industry 4.0 journey. With the advent of public cloud, companies started demanding pay-per-use model for the solution Distronix provided. This posed a major challenge to Distronix as they had developed technology skills focusing fixed-fee customized project delivery for their clients. The situation demanded that they change their business model from individual project delivery to creation of product sand-box with pre-registered sensors and pre-defined visualization layer to support use cases for Industrial Internet of Things implementation in multiple industry sectors. It forced Rohit Sarkar, the 26 years old entrepreneur and owner of Distronix, to upgrade capabilities of his employees and transform the business model to support pay-per-use economy popularized by public cloud providers. The case discusses the challenges Rohit faced to revamp their business model in such an emerging technology field, like, to develop new skills of the technical people to support such novel initiative, reorienting sales people towards pay as use model, developing new concept of plug and play modular product, devising innovative pricing, better alliance strategy and finding out a super early adopter.


2021 ◽  
Vol 58 ◽  
pp. 176-192
Author(s):  
Diego G.S. Pivoto ◽  
Luiz F.F. de Almeida ◽  
Rodrigo da Rosa Righi ◽  
Joel J.P.C. Rodrigues ◽  
Alexandre Baratella Lugli ◽  
...  

Author(s):  
Vishwas D. B. ◽  
Gowtham M. ◽  
Gururaj H. L. ◽  
Sam Goundar

In the era of mechanical digitalization, organizations are progressively putting resources into apparatuses and arrangements that permit their procedures, machines, workers, and even the products themselves to be incorporated into a solitary coordinated system for information assortment, information examination, the assessment of organization advancement, and execution improvement. This chapter presents a reference guide and review for propelling an Industry 4.0 venture from plan to execution, according to base on the economic and scientific policy of European parliament, applying increasingly effective creation forms, and accomplishing better profitability and economies of scale may likewise bring about expanded financial manageability. This chapter present the contextual analysis of a few Industry 4.0 applications. Authors give suggestions coordinating the progression of Industry 4.0. This section briefly portrays the advancement of IIoT 4.0. The change of ubiquitous computing through the internet of things has numerous difficulties related with it.


2019 ◽  
Vol 9 (20) ◽  
pp. 4323 ◽  
Author(s):  
López de Lacalle ◽  
Posada

The new advances of IIOT (Industrial Internet of Things), together with the progress in visual computing technologies, are being addressed by the research community with interesting approaches and results in the Industry 4.0 domain[...]


2021 ◽  
Vol 166 ◽  
pp. 125-139
Author(s):  
Praveen Kumar Malik ◽  
Rohit Sharma ◽  
Rajesh Singh ◽  
Anita Gehlot ◽  
Suresh Chandra Satapathy ◽  
...  

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