Stress Corrosion Cracking Behavior of 300M Steel under Different Heat Treated Conditions

CORROSION ◽  
1985 ◽  
Vol 41 (12) ◽  
pp. 688-699 ◽  
Author(s):  
R. Padmanabhan ◽  
W. E. Wood

Abstract The resistance of 300M steel to stress corrosion cracking in a 3.5% NaCl solution was studied as a function of heat treatment. Threshold stress intensity was affected by microstructural features, including prior austenite grain size, amounts of retained austenite, and twins, in addition to grain boundary segregation and fracture toughness of the steel. Crack growth rate was also dependent on microstructure and segregation, but the number of constraint points exerted the maximum influence. The effect of a modified heat treatment, which has been shown to improve all investigated mechanical properties to a significant extent, upon stress corrosion cracking (SCC) properties, was also studied. This heat treatment resulted in significantly higher threshold stress intensity and lower crack growth rate. The results are discussed in terms of microstructure and fractography.

2011 ◽  
Vol 690 ◽  
pp. 487-490 ◽  
Author(s):  
Lokesh Choudhary ◽  
R.K. Singh Raman

Threshold stress intensity factor for stress corrosion cracking (KISCC) of AZ91D magnesium alloy in a simulated physiological environment has been determined using circumferential notch tensile (CNT) technique. Fracture surfaces of the tested specimens were analysed using scanning electron microscopy (SEM) in order to examine the features for SCC.


1991 ◽  
Vol 113 (1) ◽  
pp. 125-129 ◽  
Author(s):  
P. S. Pao ◽  
R. A. Bayles ◽  
G. R. Yoder

The presence of small ripple loading can, under certain circumstances, significantly reduce time-to-failure and threshold stress intensity for stress-corrosion cracking (SCC) of steels. A predictive framework for such ripple-loading effects (RLE) is developed from concepts and descriptors used in SCC and corrosion fatigue characterization. The proposed framework is capable of defining critical conditions required for the occurrence of RLE and predicting the time-to-failure curves. The agreement between the predicted and laboratory data is excellent.


2008 ◽  
Vol 378-379 ◽  
pp. 355-370 ◽  
Author(s):  
Andrea Carpinteri ◽  
Andrea Spagnoli ◽  
Sabrina Vantadori

As is well-known, fatigue limit, threshold stress intensity range and fatigue crack growth rate are influenced by the specimen or structure size. Limited information on size effect is available in the literature. In the present paper, by employing some concepts of fractal geometry, new definitions of fatigue limit, fracture energy and stress intensity factor, based on physical dimensions different from the classical ones, are discussed. Then, size-dependent laws for fatigue limit, threshold stress intensity range and fatigue crack growth rate are proposed. Some experimental results are examined in order to show how to apply such theoretical scaling laws.


Author(s):  
Edward Friedman

First-order reliability methodology (FORM) is used to develop reliability-based design factors for deterministic analyses of stress corrosion cracking. The basic elements of FORM as applied to structural reliability problems are reviewed and then employed specifically to stress corrosion cracking evaluations. Failure due to stress corrosion cracking is defined as crack initiation followed by crack growth to a critical depth. The stress corrosion cracking process is thus represented in terms of a crack initiation time model and a crack growth rate model, with the crack growth rate integrated from the initiation time to the time at which the crack grows to its critical depth. Both models are described by log-normal statistical distribution functions. A procedure is developed to evaluate design factors that are applied to the mean values of the crack initiation time and the crack growth rate for specified temperature and stress conditions. The design factors, which depend on the standard deviations of the statistical distributions, are related to a target reliability, which is inversely related to an acceptable probability of failure. The design factors are not fixed, but are evaluated on a case-to-case basis for each application. The use of these design factors in a deterministic analysis assures that the target reliability will be attained and the corresponding acceptable probability of failure will not be exceeded. An example problem illustrates use of this procedure.


Author(s):  
Poh-Sang Lam ◽  
Andrew J. Duncan ◽  
Lisa N. Ward ◽  
Robert L. Sindelar ◽  
Yun-Jae Kim ◽  
...  

Abstract Stress corrosion cracking may occur when chloride-bearing salts deposit and deliquesce on the external surface of stainless steel spent nuclear fuel storage canisters at weld regions with high residual stresses. Although it has not yet been observed, this phenomenon leads to a confinement concern for these canisters due to its potential for radioactive materials breaching through the containment system boundary provided by the canister wall during extended storage. The tests for crack growth rate have been conducted on bolt-load compact tension specimens in a setup designed to allow initially dried salt deposits to deliquesce and infuse to the crack front under conditions relevant to the canister storage environments (e.g., temperature and humidity). The test and characterization protocols are performed to provide bounding conditions in which cracking will occur. The results after 2- and 6-month exposure are examined in relation to previous studies in condensed brine and compared with other experimental data in the open literature. The knowledge gained from bolt-load compact tension testing is being applied to a large plate cut from a mockup commercial spent nuclear fuel canister to demonstrate the crack growth behavior induced from starter cracks machined in regions where the welding residual stress is expected. All these tests are conducted to support the technical basis for ASME Boiler and Pressure Vessel Section XI Code Case N-860.


Author(s):  
R. Padmanabhan ◽  
W. E. Wood

The effects of microstructural variables upon stress corrosion cracking resistance of 300M steel in 3.5% NaCl solution have been studied. Table 1 lists KIscc values for three heat treatment conditions. The martensite substructure was predominantly twinned plates for conventional heat treatment and dislocated laths for both high temperature and step heat treatments. A typical twinned region observed in the conventional heat treatment is shown in Fig. 1. Such twinned regions were less frequent in the other heat treatments. Both cementite and epsilon carbide were seen in all cases, as illustrated in Figs. 2 and 3 for conventional heat treatment. Epsilon carbide was usually observed within large grain boundary nucleated laths (autotempered martensite), with definite habit planes and growth directions. The formation of such laths have been discussed previously. Retained austenite, mostly in the form of interlath films, was observed in all cases with increased amounts present in coarser grained structures (Fig. 4).


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