scholarly journals Effect of Thermal Oxidation Coating on the Hot Forging Process of High Strength Ti-6Al-4V Bolt

2009 ◽  
Vol 18 (3) ◽  
pp. 251-255
2014 ◽  
Vol 20 (4) ◽  
pp. 247-254
Author(s):  
Zvonko Gulišija ◽  
Aleksandra Patarić ◽  
Marija Mihailović

This work presents a way to obtain the better quality of EN AW 7075 aluminum high-strength alloy by application of electromagnetic field (EMF) during the casting process. In this way, the uniform fine-grained microstructure, and hence the better mechanical properties of the alloy can be achieved. The microstructure and mechanical characterization for samples obtained with and without EMF were performed. The application of numerical simulation for hot forging process, using appropriate software, is efficient and highly useful tool for problem prediction in industrial production, reducing the time and costs in the process of development of new products. The input data of high strength Al-alloy EN AW-7075 is used for simulation because it enables the development of parts with complex dimensions and shape. 


2015 ◽  
Vol 764-765 ◽  
pp. 122-126
Author(s):  
Fang Sung Cheng ◽  
Yu Shun Cheng

Direct heating billet within a die by using resistance heating method was developed to form the high strength material in one-step gradual forging process. During the forging process, the pressing speed of the upper die is controlled with the pace of the heating billet. In the proposed method, the forging die can be used as both the forming and heating of the billet. Based on this innovative forming method, experimental result shows that the billet could be heated quickly to 1000oC in about 5 seconds and the high strength material was successfully formed to the shape of bolt head in one-step gradual forging process. With the proposed mechanism, the rapidly heating and gradual deformation during the hot forging process can be successfully carried out.


2013 ◽  
Vol 479-480 ◽  
pp. 25-29 ◽  
Author(s):  
Fang Sung Cheng ◽  
Yu Shun Cheng

This paper reports a simple and effective method to increase heating efficiency and decrease heating time that renders direct heating billet within die using resistance heating system during hot forging process. The apparatus employs resistance equipment set into the forging die, and the billet was directly resistance heating by the forging die. Base on the approach, the die as a forming condition on direct heating and forging was also researched. The result of experiments shows that the billet could be heated quickly to 1000°C in about 5 seconds and the high strength material (AISI4140) was successfully formed to the shape of bolt head. With this mechanism, the rapidly heating and isothermal deformation during the hot forging process can be achieved.


2020 ◽  
Vol 107 (1-2) ◽  
pp. 39-47
Author(s):  
Luana De Lucca de Costa ◽  
Alberto Moreira Guerreiro Brito ◽  
André Rosiak ◽  
Lirio Schaeffer

2014 ◽  
Vol 81 ◽  
pp. 480-485 ◽  
Author(s):  
Takefumi Arikawa ◽  
Daisuke Yamabe ◽  
Hideki Kakimoto

2012 ◽  
pp. 625-631
Author(s):  
Michael Stoschka ◽  
Martin Stockinger ◽  
Hermann Maderbacher ◽  
Martin Riedler

Author(s):  
Panuwat Soranansri ◽  
Tanaporn Rojhirunsakool ◽  
Narongsak Nithipratheep ◽  
Chackapan Ngaouwnthong ◽  
Kraisuk Boonpradit ◽  
...  

In hot forging industry, the process design and the billet size determination are very crucial steps because those steps directly influence both the product quality and material utilization. The purpose of this paper was to propose a technique used to design the hot forging process for the manufacturing of the talar body prosthesis. The talar body prosthesis is one of the artificial bones, which its geometry is a free form shape. In this study, the Finite Element Modeling (FEM) was used as a tool to verify the proposed design before implementation in a production line. In addition, an initial billet was determined the optimum size in the FEM by varying the mass ratio factor, the diameter, and the length. It was found that the mass ratio factor is a very useful guideline since the optimum size is quite close to the provided size from the guideline. The FEM results showed that the dimensions of the initial billet significantly affect the complete metal filling in the die cavity. Moreover, the optimum size between the diameter and length can reduce the material waste in the hot forging process of the talar body prosthesis. Finally, the experimental results of the hot forging process showed that the proposed process design with the optimum size of the initial billet is achieved in order to manufacture the talar body prosthesis and the material utilization of the new proposed process is improved from the traditional process by 2.6 times.


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