scholarly journals Properties of High Temperature Oxidation of Heat-resistant Steel with Aluminium and Copper

2019 ◽  
Vol 25 (4) ◽  
pp. 394-400
Author(s):  
Hong LI ◽  
Chengzhi ZHAO ◽  
Tao YAN ◽  
Chao DING ◽  
Hexin ZHANG ◽  
...  
Keyword(s):  
High Temperature ◽  
High Temperature Oxidation ◽  
Oxide Films ◽  
Main Element ◽  
Resistant Steel ◽  
Temperature Oxidation ◽  
Heat Resistant Steel ◽  
X Ray ◽  
Heat Resistant ◽  
Test Steel

The research is focused on a novel aluminum and copper-containing heat-resistant steel. The steel was designed by the material performance simulation software JmatPro, performed high-temperature oxidation tests at 650 °C and 700 °C atmospheric conditions, and analyzed the high-temperature oxidation processes and its mechanisms.The phase transtions and surface morphology of the oxide films were studied using X-ray diffraction (XRD), electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS). The results showed that the equilibrium phase of the test steel is composed of γ phase and δ phase at 1050 °C and tranforms to tempered martensite and δ-Fe mixed structure after heat treatment. The preferential oxidation of Fe and Cr and the internal oxidation of Al occurred during the high temperature oxidation of the test steel. The oxide films were formed with various shape and weak bonding properties after high-temperature oxidation at 650℃. To the contrary, the oxide films more regular and evenly distributed, and has a certain protective effect after high-temperature oxidation at 700 ℃. The oxide films were divided into two layers, Fe2O3 is main element in the outer layer, the inner layer is mainly consisting the oxide of Cr. However, the addition of Cu element can promote the diffusion of Al and Si elements, which is beneficial to the formation of Al2O3 and SiO2 protective oxide films and excellent in high temperature oxidation resistance.

High-Temperature Oxidation Behaviors of 30Cr25Ni20Si Heat-Resistant Steel in Air

2020 ◽  
Vol 861 ◽  
pp. 83-88
Author(s):  
You Yang ◽  
Xiao Dong Wang
Keyword(s):  
High Temperature ◽  
Oxide Film ◽  
High Temperature Oxidation ◽  
Film Growth ◽  
Surface Oxidation ◽  
Mass Gain ◽  
Resistant Steel ◽  
Temperature Oxidation ◽  
Heat Resistant Steel ◽  
Heat Resistant

High temperature oxidation dynamic behaviors and mechanisms for 30Cr25Ni20Si heat-resistant steel were investigated at 800, 900 and 1000°C. The oxide layers were characterized by scanning electron microscopy (SEM-EDS), X-ray diffractometer (XRD). The results showed that the oxidation rate of test alloys is increased with increasing the oxidation time. The oxidation dynamic curves at 800 and 900°C follow from liner to parabolic oxidation law. The transition point is 10 h. At 1000°C, the steel exhibits a catastrophic oxidation, and the oxidation mass gain value at 50 h is 0.77 mg/cm2. This suggests that the steel at 900°C has formed a dense protective surface oxidation film, effectively preventing the diffusion of the oxygen atoms and other corrosive gas into the alloy. Therefore, at the first stage of oxidation, chemical adsorption and reaction determine the oxide film composition and formation process. At the oxide film growth stage, oxidation is controlled by migration of ions or electrons across the oxide film. When the spinel scale forms, it acts as a compact barrier for O element and improving the oxidation resistance.

scholarly journals High Temperature Oxidation Behavior of New Martensitic Heat-Resistant Steel

2021 ◽  
Author(s):  
Ziming BAO ◽  
Renheng HAN ◽  
Yanqing ZHU ◽  
Hong LI ◽  
Ning LI ◽  
...  
Keyword(s):  
High Temperature ◽  
Oxide Film ◽  
Oxidation Resistance ◽  
High Temperature Oxidation ◽  
Oxidation Behavior ◽  
Oxidation Mechanism ◽  
Resistant Steel ◽  
Temperature Oxidation ◽  
Heat Resistant Steel ◽  
Heat Resistant

The research focuses on the high temperature oxidation resistance of martensitic heat-resistant steel. A new type of martensitic heat-resistant steel was developed with the addition of Al and Cu, and the oxidation behavior of the new martensitic heat-resistant steel at 650 °C and 700 °C was analyzed. The high temperature oxidation kinetics curves of new martensitic heat-resistant steel at 650 °C and 700 °C were determined and plotted by cyclic oxidation experiment and discontinuous weighing method. XRD technique was applied to qualitatively analyze the surface oxide of the material after oxidation. The surface and cross-section morphology of the material were observed by field emission scanning electron microscope (SEM) and energy dispersive spectrometer (EDS), and the oxidation mechanism at high temperature was analyzed. The results show that the oxide film can be divided into two layers after oxidation at 650 ºC for 200 h. The outer oxide film is mainly composed of Fe and Cu oxides, and the inner oxide film is mainly composed of Al2O3, SiO2 and Cr2O3. After oxidation at 700 ºC for 200 h, the outer layer is mainly composed of Fe, Cu, Mn oxides, and the inner layer is mainly composed of Cr, Al and Si oxides. The addition of a small amount of Cu promotes the diffusion of Al and Si elements, facilitates the formation of Al2O3 and SiO2, and improves the high-temperature oxidation resistance of martensitic heat-resistant steel.

Modern Analytical Techniques in High Temperature Oxidation and Corrosion

2006 ◽  
Vol 522-523 ◽  
pp. 61-68
Author(s):  
Mike J. Graham
Keyword(s):  
High Temperature ◽  
High Temperature Oxidation ◽  
Oxide Films ◽  
Analytical Techniques ◽  
Native Oxide ◽  
Oxide Growth ◽  
Temperature Oxidation ◽  
X Ray ◽  
Oxidation And Corrosion ◽  
Modern Analytical

Modern analytical techniques are useful to characterize oxide films and to study oxide growth processes. This paper will summarize some of our work on the high temperature oxidation of both metals and semiconductors. Systems considered include binary III-V semiconductors, e.g. GaAs, which unlike silicon does not normally form high-quality native oxide. For GaAs, the influence of deuterium in the substrate and surface platinum have been evaluated with respect to oxide growth. Both aluminum-containing alloys (FeCrAl and NiAl) and semiconductors (AlGaAs, InAlAs and InAlP) are included. The objective is to produce good quality protective and insulating aluminum-containing oxides. In these studies, the application of several modern surface- analytical techniques, particularly Auger electron spectroscopy, X-ray photoelectron spectroscopy and secondary ion mass spectrometry, complemented by other techniques, e.g. transmission electron microscopy and X-ray analysis provides useful information on the chemical composition of the oxides and leads to a better understanding of oxidation and corrosion phenomena. In the case of AlGaAs and InAlP, thermal oxidation produces aluminum-containing oxides that have good insulating characteristics which makes the oxide films potentially useful for some device applications.

scholarly journals Effect of Aluminum on Microstructure and High-Temperature Oxidation Resistance of Austenitic Heat-Resistant Steel

Metals ◽  
2020 ◽  
Vol 10 (2) ◽  
pp. 176 ◽  
Author(s):  
Chang Gu ◽  
Ruizhuo Liu ◽  
Chengduo Wang ◽  
Yufu Sun ◽  
Shaojun Zhang
Keyword(s):  
Oxidation Resistance ◽  
High Temperature Oxidation ◽  
Mass Gain ◽  
Resistant Steel ◽  
Oxide Scales ◽  
Spinel Oxide ◽  
High Oxygen Partial Pressure ◽  
Temperature Oxidation ◽  
Heat Resistant Steel ◽  
Heat Resistant

The ZG40Cr20Ni20Alx (x = 0, 1.76, 3.45, and 5.34) heat-resistant steel has been newly developed on the basis of HK40 steel for aggressive oxidizing environments. The results reveal that the Al greatly enhances the oxidation resistance of ZG40Cr20Ni20 steel at high temperatures. The mass gain of ZG40Cr20Ni20 upon oxidation at 1100 °C for 480 h is up to 103.6 mg/cm2, while the values for the steels containing 1.76 and 3.45 wt% Al are sharply decreased to 6.1 and 5.4 mg/cm2, respectively. Both of their matrix phases are still austenite, which is the same as that of ZG40Cr20Ni20. Their FeCr2O4 spinel oxide scales appear to be more stable under high oxygen partial pressure than that of ZG40Cr20Ni20, and the continuous Cr2O3 film appears between their matrix and spinel oxide. As for the steel with 5.34 wt% Al, the mass gain is only 1.1 mg/cm2. Its matrix is compared to those of austenite and ferrite, and the oxide scale is continuous Al2O3.

Structure of Al-based composite coatings prepared by thermal diffusion of the arc-ion plating Al coatings

2019 ◽  
Vol 33 (01n03) ◽  
pp. 1940021
Author(s):  
Wenmao Yang ◽  
Xueyuan Li ◽  
Dongxing Du ◽  
Yinchun Cao ◽  
Yongxiang Leng
Keyword(s):  
High Temperature ◽  
Oxidation Resistance ◽  
Thermal Diffusion ◽  
High Temperature Oxidation ◽  
Composite Coatings ◽  
Resistant Steel ◽  
Temperature Oxidation ◽  
X Ray ◽  
Ion Plating ◽  
Diffusion Treatment

In order to improve the high-temperature oxidation resistance of the hydrogen-resistant steel, Al coatings were firstly deposited on the hydrogen-resistant steel by arc-ion plating and then the thermal diffusion treatment was used to produce the Al-based composite coatings on the hydrogen-resistant steel. The effect of thermal diffusion parameters on the structure of Al-based composite coatings was studied. The crystal structure, composition and morphology of Al-based composite coatings were analyzed by using X-ray diffraction (XRD), energy-dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS) and scanning electron microscope (SEM). The results showed that the double inner diffusion layer was formed on Al coatings treated at 700[Formula: see text]C. And the single inner diffusion layer with uniform composition distribution could be formed on Al coatings treated at 950[Formula: see text]C. The Al-based composite coating prepared by thermal diffusion treatment at 950[Formula: see text]C had a dense and thick [Formula: see text]-Al2O3 surface layer, and it exhibited good high-temperature oxidation resistance.

scholarly journals Friction and Wear of Oxide Scale Obtained on Pure Titanium after High-Temperature Oxidation

Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3764
Author(s):  
Krzysztof Aniołek ◽  
Adrian Barylski ◽  
Marian Kupka
Keyword(s):  
High Temperature ◽  
Oxide Scale ◽  
High Temperature Oxidation ◽  
Friction And Wear ◽  
High Carbon Steel ◽  
Oxide Films ◽  
Oxidation Temperature ◽  
Temperature Oxidation ◽  
Wear Ratio ◽  
Steel Balls

High-temperature oxidation was performed at temperatures from 600 to 750 °C over a period of 24 h and 72 h. It was shown in the study that the oxide scale became more homogeneous and covered the entire surface as the oxidation temperature increased. After oxidation over a period of 24 h, the hardness of the produced layers increased as the oxidation temperature increased (from 892.4 to 1146.6 kgf/mm2). During oxidation in a longer time variant (72 h), layers with a higher hardness were obtained (1260 kgf/mm2). Studies on friction and wear characteristics of titanium were conducted using couples with ceramic balls (Al2O3, ZrO2) and with high-carbon steel (100Cr6) balls. The oxide films produced at a temperature range of 600–750 °C led to a reduction of the wear ratio value, with the lowest one obtained in tests with the 100Cr6 steel balls. Frictional contact of Al2O3 balls with an oxidized titanium disc resulted in a reduction of the wear ratio, but only for the oxide scales produced at 600 °C (24 h, 72 h) and 650 °C (24 h). For the ZrO2 balls, an increase in the wear ratio was observed, especially when interacting with the oxide films obtained after high-temperature oxidation at 650 °C or higher temperatures. The increase in wear intensity after titanium oxidation was also observed for the 100Cr6 steel balls.

scholarly journals High-Temperature Oxidation Properties and Microstructural Evolution of Nanostructure Fe-Cr-Al ODS Alloys

Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 526
Author(s):  
Zhengyuan Li ◽  
Lijia Chen ◽  
Haoyu Zhang ◽  
Siyu Liu
Keyword(s):  
High Temperature ◽  
Oxide Layer ◽  
Microstructural Evolution ◽  
High Temperature Oxidation ◽  
Oxide Dispersion Strengthened ◽  
Al Alloy ◽  
Temperature Oxidation ◽  
X Ray ◽  
Plasma Sintering ◽  
Ods Alloys

The oxidation behavior and microstructural evolution of the nanostructure of Fe-Cr-Al oxide dispersion strengthened (ODS) alloys prepared by spark plasma sintering were investigated by high-temperature oxidation experiments in air at 1200 °C for 100 h. The formation of Al2O3 scale was observed by X-ray diffraction (XRD) and scanning electron microscopy (SEM) with energy-dispersive X-ray spectroscopy (EDS) line scans. The oxidation rate of Fe-Cr-Al ODS alloys is lower than that of conventional Fe-Cr-Al alloys, and the oxide layer formed on the Fe-Cr-Al alloy appeared loose and cracked, whereas the oxide layer formed on the Fe-Cr-Al ODS alloys was adherent and flat. This is due to the high density of dispersed nano-oxides hindering the diffusion of Al element and the formation of vacancies caused by them. In addition, the nano-oxides could also adhere to the oxide layer. Besides, the microstructure of the Fe-Cr-Al ODS alloy had excellent stability during high-temperature oxidation.

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