Production of Superplastic Aluminum Sheet Clad with Metal Matrix Composite by Hot Rolling

A Ti-15Mo/TiB metal matrix composite was produced by the spark plasma sintering process at 1400 °C using a Ti-14.25 wt.% Mo-5 wt.% TiB2 powder mixture. The microstructure and mechanical properties of the composite were studied after non-isothermal rolling of specimens heated to 1000 °C to a thickness strain of ~0.7. Transmission and scanning electron microscopy, as well as X-ray analysis were used for microstructure examination; mechanical properties were evaluated using tensile testing and microhardness measurement. In the initial condition, the Ti-15Mo/TiB composite consisted of 8.5 vol.% of TiB needle-like particles heterogeneously distributed within the β matrix. A small volume of fractions of the α″ and ω phases was also found in the microstructure. Microstructure evolution of the composite during hot rolling was associated with dynamic recrystallization of the bcc titanium matrix and shortening of the TiB whiskers by a factor of ~2. The Ti-15Mo/TiB composite after hot rolling showed considerable improvement in ductility without substantial loss of strength and hardness. The hot rolled specimen was not fractured during the compression test even after 45% thickness reduction, while in the initial condition, the compression ductility was 22%. The yield strength for both conditions was quite similar (~1350 MPa). The hot rolled composite also showed some improvement in ductility to ~12% elongation at elevated temperature (500 °C) compared to the initial condition, the tensile elongation of which did not exceed 2%. The observed difference in the mechanical behavior was associated with the presence of the metastable α″ and isothermal ω phases in the initial condition and the more stable α phase in the hot rolled condition.

Download Full-text

Influence of hot rolling on the deformation behavior of particle reinforced aluminum metal matrix composite

Materials Science and Engineering A ◽

10.1016/j.msea.2013.03.039 ◽

2013 ◽

Vol 577 ◽

pp. 54-63 ◽

Cited By ~ 12

Author(s):

B. McWilliams ◽

T. Sano ◽

J. Yu ◽

A. Gordon ◽

C. Yen

Keyword(s):

Metal Matrix Composite ◽

Matrix Composite ◽

Hot Rolling ◽

Deformation Behavior ◽

Metal Matrix ◽

Aluminum Metal ◽

Aluminum Metal Matrix Composite

Download Full-text

Thermomechanical Wear Testing of Metal Matrix Composite Cladding for Potential Application in Hot Rolling Mills

steel research international ◽

10.1002/srin.202070051 ◽

2020 ◽

Vol 91 (5) ◽

pp. 2070051

Author(s):

Josef Domitner ◽

Michael Aigner ◽

Thomas Stern ◽

Armin Paar ◽

Christof Sommitsch ◽

...

Keyword(s):

Metal Matrix Composite ◽

Matrix Composite ◽

Hot Rolling ◽

Potential Application ◽

Metal Matrix ◽

Wear Testing ◽

Rolling Mills

Download Full-text

TEM examination of 2014-SiC metal matrix composite

Proceedings, annual meeting, Electron Microscopy Society of America ◽

10.1017/s0424820100105692 ◽

1988 ◽

Vol 46 ◽

pp. 726-727

Author(s):

M. G. Burke ◽

M. N. Gungor ◽

P. K. Liaw

Keyword(s):

Metal Matrix Composite ◽

Metal Matrix Composites ◽

Matrix Composite ◽

Metal Matrix ◽

Tensile Deformation ◽

Microstructural Characterization ◽

Thin Foil ◽

Matrix Alloy ◽

Matrix Composites ◽

Ion Milling

Aluminum-based metal matrix composites offer unique combinations of high specific strength and high stiffness. The improvement in strength and stiffness is related to the particulate reinforcement and the particular matrix alloy chosen. In this way, the metal matrix composite can be tailored for specific materials applications. The microstructural characterization of metal matrix composites is thus important in the development of these materials. In this study, the structure of a p/m 2014-SiC particulate metal matrix composite has been examined after extrusion and tensile deformation.Thin-foil specimens of the 2014-20 vol.% SiCp metal matrix composite were prepared by dimpling to approximately 35 μm prior to ion-milling using a Gatan Dual Ion Mill equipped with a cold stage. These samples were then examined in a Philips 400T TEM/STEM operated at 120 kV. Two material conditions were evaluated: after extrusion (80:1); and after tensile deformation at 250°C.

Download Full-text

An appraisal of characteristic mechanical properties and microstructure of friction stir welding for Aluminium 6061 alloy – Silicon Carbide (SiCp) metal matrix composite

JOURNAL OF MECHANICAL ENGINEERING AND SCIENCES ◽

10.15282/jmes.13.4.2019.07.0463 ◽

2019 ◽

Vol 13 (4) ◽

pp. 5804-5817

Author(s):

Ibrahim Sabry

Keyword(s):

Tensile Strength ◽

Ultimate Tensile Strength ◽

Metal Matrix Composite ◽

Matrix Composite ◽

Metal Matrix ◽

Welded Joint ◽

Rotation Speed ◽

Fusion Welding ◽

Friction Stir ◽

Al 6061

It is expected that the demand for Metal Matrix Composite (MMCs) will increase in these applications in the aerospace and automotive industries sectors, strengthened AMC has different advantages over monolithic aluminium alloy as it has characteristics between matrix metal and reinforcement particles. However, adequate joining technique, which is important for structural materials, has not been established for (MMCs) yet. Conventional fusion welding is difficult because of the irregular redistribution or reinforcement particles. Also, the reaction between reinforcement particles and aluminium matrix as weld defects such as porosity in the fusion zone make fusion welding more difficult. The aim of this work was to show friction stir welding (FSW) feasibility for entering Al 6061/5 to Al 6061/18 wt. % SiCp composites has been produced by using stir casting technique. SiCp is added as reinforcement in to Aluminium alloy (Al 6061) for preparing metal matrix composite. This method is less expensive and very effective. Different rotational speeds,1000 and 1800 rpm and traverse speed 10 mm \ min was examined. Specimen composite plates having thick 10 mm were FS welded successfully. A high-speed steel (HSS) cylindrical instrument with conical pin form was used for FSW. The outcome revealed that the ultimate tensile strength of the welded joint (Al 6061/18 wt. %) was 195 MPa at rotation speed 1800 rpm, the outcome revealed that the ultimate tensile strength of the welded joint (Al 6061/18 wt.%) was 165 MPa at rotation speed 1000 rpm, that was very near to the composite matrix as-cast strength. The research of microstructure showed the reason for increased joint strength and microhardness. The microstructural study showed the reason (4 %) for higher joint strength and microhardness. due to Significant of SiCp close to the boundary of the dynamically recrystallized and thermo mechanically affected zone (TMAZ) was observed through rotation speed 1800 rpm. The friction stir welded ultimate tensile strength Decreases as the volume fraction increases of SiCp (18 wt.%).

Download Full-text